Category Archives: Pole Barn Design

Termites, Lumber “Extras” and a new Kit

Posted by The Pole Barn Guru on 07/24/2024
Termites, Lumber “Extras” and a new Kit

This Wednesday the Pole Barn Guru answers reader questions about subterranean termites eating the posts, the best resource to acquire commodity items like OSB, and providing a kit sized 16′ x 32′ x 10 height. DEAR POLE BARN GURU: What do you do about subterranean termites eating the posts.? Where I’m at they eat treated […]

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Dual Heating And Cooling Solutions For Your Post Frame Barndominium

Dual Heating And Cooling Solutions For Your Post Frame Barndominium Dual heating and cooling systems are a two-in-one solution and can keep your post frame barndominium cool in summer and warm in winter. It’s no secret energy prices are increasingly expensive, with U.S. cooling bills alone set to rise from $661 to $719 by September’s […]

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Post Frame Frost Walls

Posted by The Pole Barn Guru on 07/18/2024
Post Frame Frost Walls

From reader Paul in Bismarck: “How do you deal with the requirement for a 4 foot frost wall on buildings that will have plumbing installed in them. Typically, the concrete footing on a stick built structures qualifies as the frost wall. How is this accomplished with a pole building that will be used as a […]

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Endwall Trusses, Valley Flashing, and Roof Sheathing

Posted by The Pole Barn Guru on 07/17/2024
Endwall Trusses, Valley Flashing, and Roof Sheathing

This week’s Ask The Guru addresses how a single truss is used at endwalls instead of a double truss, use of valley flashing on roof applications, and the need for sheathing on a roof. DEAR POLE BARN GURU: On a double truss system with 12′ o/c how do you do the gable ends? MICHAEL in […]

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Can This Building Be Saved?

Posted by The Pole Barn Guru on 07/09/2024
Can This Building Be Saved?

Can This Building Be Saved? Reader BRAYTON in NORTHEAST WASHINGTON writes: “I’ve been previewing your website and am glad I found it! Question: I have been contacted recently by a potential client who had a 40′ x 60′ pole building constructed. The original contractor walked off the job. This client wants me to fix the […]

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Ceiling Loaded Trusses

Posted by The Pole Barn Guru on 07/04/2024
Ceiling Loaded Trusses

Part of the mission of any good post frame (pole) building kit package supplier or contractor should be to save the client from making crucial design errors which they will later regret. Among the most often questions I answer in my “Ask the Pole Barn Guru” weekly column is in regards to the ability of […]

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Insulate a Post Frame Building, Ventilation, and Column Sizes

Posted by The Pole Barn Guru on 07/03/2024
Insulate a Post Frame Building, Ventilation, and Column Sizes

This week the Pole Barn Guru answers reader questions about the most economical way to insulate a pole barn style building, advice on ventilation, and the best column size for a building in Michigan. DEAR POLE BARN GURU: Hello, I am looking at either building a pole barn style or hybrid Steel column, post and […]

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A Dog Kennel, Types of Foundations for Post Frame, and Kennel Designs

This Wednesday the Pole Barn Guru answers reader questions about the possibilities of building a dog kennel with post frame construction, they type of foundation required for a post frame building, and what possible kennel designs Hansen has done. DEAR POLE BARN GURU: would it be possible to do a dog kennel in a pole […]

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High Humidity in a Pole Barn Home

Posted by The Pole Barn Guru on 06/20/2024
High Humidity in a Pole Barn Home

High Humidity in a Pole Barn Home Reader SAM writes: “I had a pole barn home built before pole barn homes became so popular. A concrete floor was poured around the 6×6 posts, and wooden trusses make up the roof. The pole barn walls have 2×6 purlins, and the roof has 2×4 purlins. Fiberglass insulation […]

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Tin Sheet Ceiling, Glulaminated Columns, and Wood on Grade

Posted by The Pole Barn Guru on 06/19/2024
Tin Sheet Ceiling, Glulaminated Columns, and Wood on Grade

This week the Pole Barn Guru answers reader questions about adding tin sheets to the underside of trusses with insulation added, the use of glulaminated columns over rough sawn 6×6’s, and pros and cons of wood on grade vs concrete. DEAR POLE BARN GURU: I am looking at installing metal sheeting on the ceiling in […]

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Beyond Code: Preventing Floor Vibration

Posted by The Pole Barn Guru on 06/18/2024
Beyond Code: Preventing Floor Vibration

Beyond Code: Preventing Floor Vibration by Frank Woeste, P. E., and Dan Dolan, P. E Floor vibration, or bounce, is not a safety issue — it’s a performance issue, and one that’s likely to be impor- tant to homeowners. No one likes to hear the china rattling in the cabinet when they walk across the room. […]

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Air Intake, Sliding Door Trolleys, and Footing Costs

Posted by The Pole Barn Guru on 06/13/2024
Air Intake, Sliding Door Trolleys, and Footing Costs

This Thursday is another bonus ” ask the Guru” answering questions about proper air intake with no overhangs, replacing sliding door trolleys, and most cost effective footing solution. DEAR POLE BARN GURU: I am in preliminary stages of designing a post-frame building, that will serve a multitude of functions such as a home gym, work-shop, […]

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Engineer Sealed Drawings, Materials Lists, and Footing Sizes.

Posted by The Pole Barn Guru on 06/11/2024
Engineer Sealed Drawings, Materials Lists, and Footing Sizes.

This Tuesday is another bonus “ask the Guru” discussing questions about engineer sealed drawings, a materials list for a post frame garage with sideshed, and footing size questions. DEAR POLE BARN GURU: Does it come with engineered Seal drawings as part of the cost? RON in OMAHA DEAR RON: Every building we provide comes with […]

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Framing and Materials, DIY plans, and a Conversion

Posted by The Pole Barn Guru on 06/06/2024
Framing and Materials, DIY plans, and a Conversion

This Thursday’s blog is another bonus “Ask the Guru” answering reader questions about Hansen Kits framing and materials, if a readers structural plans are viable, and whether the Guru thinks an old pole barn can be converted into a Barndo. DEAR POLE BARN GURU: Do your home kits come as a frame tight to the […]

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OSB Sheathing, Plywood for Roof Strength, and Brackets for Helical Piers

This Wednesday the Pole barn Guru answers reader questions about adding OSB sheathing under new roof steel, as well as more trusses and carriers to support the new loads, a concern about the need for plywood under roof steel to make a building stronger, and if Hansen has a bracket to use with a helical […]

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Mixed Use Building, Attaching a Deck, and a Flat Roof

Posted by The Pole Barn Guru on 06/04/2024
Mixed Use Building, Attaching a Deck, and a Flat Roof

This Tuesday’s blog is a Bonus Ask the Guru discussing some mixed use ideas for a gallery and apartment, attaching a deck, and a flat roof design. DEAR POLE BARN GURU: I’m looking for a mixed used building, Large open plan space ground floor for an art gallery and two two bedroom apartments on second […]

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a BONUS PBG for Friday, May 31st — Column Spacing, Raised Floors, and a Self-Build

a BONUS PBG for Friday, May 31st — Column Spacing, Raised Floors, and a Self-Build DEAR POLE BARN GURU: I have spoken to my architect and he is saying to do my column spacing 8′ with truss every 4′. I have looked at your videos and several other videos. I noticed 10′ or 12′ Columns […]

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Insulation, Lean-To’s and a DIY

Posted by The Pole Barn Guru on 05/30/2024
Insulation, Lean-To’s and a DIY

A Bonus Ask the Guru for this Thursday’s blog for Insulation, Lean-To’s and a DIY  DEAR POLE BARN GURU: I have a 30×40 pole barn with 6″ purloins mounted between the posts. I’m planning to add minimal insulation using closed cell panels. I’ve seen recommendations to cut the panels to fit between the purloins (would […]

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Building in Japan, Raising a Building, and In-Ground Use Posts

Posted by The Pole Barn Guru on 05/29/2024
Building in Japan, Raising a Building, and In-Ground Use Posts

This Wednesday the Pole Barn Guru answers reader questions about the feasibility of building in northern Japan, the possibility of raising an existing post frame building, what the best treatment for in-ground use on columns would be, and if post protectors are needed. DEAR POLE BARN GURU: I’m currently evaluating the feasibility of building a […]

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Wall Insulation for a Hybrid Building

Posted by The Pole Barn Guru on 05/28/2024
Wall Insulation for a Hybrid Building

Wall Insulation for a Hybrid Building Reader MASON in HILLSBOROUGH writes: “I read your blog often and I truly appreciate the wealth of knowledge you openly share. I am in the process of starting construction on a hybrid steel shop that will house a small apartment that the wife and I will move into once […]

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a BONUS PBG for Monday, May 27th — Store Front Windows, Tornados, and Texas

a BONUS PBG for Monday, May 27th — Store Front Windows, Tornados, and Texas DEAR POLE BARN GURU: I have a customer who is going to have 2×8 and 4×8 store front windows. These window frames need to be as close to the ground as possible. How do I need to build the bottom of […]

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A BONUS PBG for Friday May, 24th — Alternative Siding, Basements, and Purlin Size

A BONUS PBG for Friday May, 24th — Alternative Siding, Basements, and Purlin Size DEAR POLE BARN GURU: In towns that disapprove of houses with rib steel siding, can traditional OSB sheathing on the bookshelf girts w/ vinyl cladding be substituted? Material prices seem similar and no huge difference in labor seems probable. But, will […]

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Florida Approved Wall Panels, Drip Stop Metal Roofing, and Widest Builds

This week the Pole Barn Guru discusses reader concerns about Florida approved board and batten panels for walls, the use of drip stop or condenstop in residential applications, and what the widest build without support poles could be. DEAR POLE BARN GURU: I need a 4×8 siding material that has a Florida Product Approval Code. […]

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Pole Barn Plans With Clerestory Roofs

Posted by The Pole Barn Guru on 05/21/2024
Pole Barn Plans With Clerestory Roofs

Pole Barn Plans With Clerestory Roofs Reader BRENT in HUNTSVILLE writes: “Do you have any plans for pole barns with a Celestial Shed Roof? It seems like a great way to allow natural light into the building while being an aesthetic design.” By coincidence, I have a son named Brent! In architecture, a clerestory is […]

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a BONUS PBG for Monday May, 20th — A DIY solution, a Clear Span, and a Crawl Space. 

a BONUS PBG for Monday May, 20th — A DIY solution, a Clear Span, and a Crawl Space. DEAR POLE BARN GURU: Hi we are looking for something to live in that we can put together ourselves possibly convert to a living space unless you have something that is affordable that is already residential use. […]

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A BONUS PBG for Friday May, 17th– Roof Insulation, Column Sizing, and a Moisture Issue. 

A BONUS PBG for Friday May, 17th– Roof Insulation, Column Sizing, and a Moisture Issue. DEAR POLE BARN GURU: Hi Mike. I built a post and beam shop and am trying to figure out how to insulate the roof on the second floor. The bents are true sawn 6×6 on ten foot centers (building is […]

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PEX and Rebar Hairpins

Posted by The Pole Barn Guru on 05/16/2024
PEX and Rebar Hairpins

PEX and Rebar Hairpins Reader BRIAN in LEROY writes: “I want hydronic floor w/ PEX embedded into concrete slab on grade at MN-IA area. Blogs show rebar through holes in poles that are bent into the concrete at about 45 degree angles presumably to tie all elements of building envelope firmly together. In this area, […]

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An I-Beam Size, Plans for Permit, and Moisture Control

Posted by The Pole Barn Guru on 05/15/2024
An I-Beam Size, Plans for Permit, and Moisture Control

This Wednesday the Pole Barn Guru answers reader questions about an I-Beam size for a lean too, plans for a county permit- included with purchase of a Hansen Building, and advice for use of insulation and barriers for new build. DEAR POLE BARN GURU: Hey Mike I’ve got a question for you, I recently just […]

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The Advantages of Spray Foam Insulation in Pole Barns

Posted by The Pole Barn Guru on 05/14/2024
The Advantages of Spray Foam Insulation in Pole Barns

The Advantages of Spray Foam Insulation in Pole Barns Spray foam insulation is an all-in-one solution that can effectively regulate temperature, reduce noise, and prevent moisture in your pole barn. Although all types of insulation minimize heat transfer, spray foam is the only material that can also seal against air leaks, potentially resulting in energy […]

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Raising a Ceiling, Foundation Wall Build, and an Indoor Riding Barn

This Wednesday the Pole Barn Guru answers reader questions about the possibility of raising a ceiling 4′ – 6′ for pickleball, the advice of whether or not to attempt to add a post frame building on top of an 8″ foundation wall– don’t, and the maximum clear span of an indoor riding barn. DEAR POLE […]

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A Wood Frame Basement, Inside Dimensions, and Steel vs Wood

Posted by The Pole Barn Guru on 05/01/2024
A Wood Frame Basement, Inside Dimensions, and Steel vs Wood

This week the Pole Barn Guru about building a wood frame basement with “daylight space,” the inside dimensions of a 40′ x 80′ structure, and a debate between steel vs wood construction. DEAR POLE BARN GURU: I’d like to build a post frame building with a daylight basement space. I’d been researching permanent wood foundations […]

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MSR Lumber Producers Council Today

Posted by The Pole Barn Guru on 04/30/2024
MSR Lumber Producers Council Today

MSR Lumber Producers Council  Today I am a MSR Lumber Producers Council presenter in Charlotte, North Carolina. Lumber grades take into account natural characteristics, including knots, splits, checks, shake, and wane. Lumber design values are assigned to lumber grades to provide a means for using this material in structural applications. These values are published in […]

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Things Hansen Pole Buildings Does Better Than Any Other Post-Frame Building Provider

Things Hansen Pole Buildings Does Better Than Any Other Post-Frame Building Provider To those of you who have read my previous 13 articles, this will serve as a recap. For you who have not, please peruse when you have an opportunity. STRONGEST GLULAM COLUMNS While manufactured from lumber 157% as strong as what is typically […]

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13 Can Be Very Fortunate

Posted by The Pole Barn Guru on 04/24/2024
13 Can Be Very Fortunate

13 Can Be Very Fortunate Thank you for participating (hopefully) in my past dozen articles about our “NEW” Hansen Pole Building. If not, I would greatly to encourage you to peruse them. I believe you will find them useful in being able to know you are getting greatest value for your hard-earned building dollars. In […]

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NEW Hansen Pole Buildings’ Floor Systems

Posted by The Pole Barn Guru on 04/22/2024
NEW Hansen Pole Buildings’ Floor Systems

NEW Hansen Pole Buildings’ Floor Systems I admit to having become easily enamored, early in my prefabricated wood truss career, by floor trusses. To me, they were not only things of beauty, but also made framing a very quick process. But, I had been exposed to them even before then. My 16th summer, I spent […]

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NEW Hansen Pole Buildings’ Shed and Wing Rafters

Posted by The Pole Barn Guru on 04/19/2024
NEW Hansen Pole Buildings’ Shed and Wing Rafters

NEW Hansen Pole Buildings’ Shed and Wing Rafters For most people, provided their main building eave height is adequate, placing an attached shed roof on one or both sides seems to be a simple task. With monitor (also known as raised center) style rooflines, shed (wing) roofs are placed on each sidewall, with high end […]

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NEW Hansen Pole Buildings’ Ceiling Joists

Posted by The Pole Barn Guru on 04/18/2024
NEW Hansen Pole Buildings’ Ceiling Joists

NEW Hansen Pole Buildings’ Ceiling Joists Because Hansen Pole Buildings provides true double trusses to eliminate possibilities of a single truss failing due to loads beyond design (read more about double trusses here: https://www.hansenpolebuildings.com/2018/09/true-double-trusses/), for ceiling applications, joists must be placed between roof truss bottom chords. For those of you who question reliability of widely […]

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NEW Hansen Pole Buildings Roof Purlins and Connections

Posted by The Pole Barn Guru on 04/17/2024
NEW Hansen Pole Buildings Roof Purlins and Connections

NEW Hansen Pole Buildings Roof Purlins and Connections Hansen Pole Buildings has always utilized what is known as recessed roof purlins, where purlins are placed between roof truss top chords. Top of roof purlins and top of trusses are at same height and purlins were connected with typical standard joist hangers. This resulted in clients […]

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NEW Hansen Pole Buildings’ Wall Girts

Posted by The Pole Barn Guru on 04/15/2024
NEW Hansen Pole Buildings’ Wall Girts

NEW Hansen Pole Buildings’ Wall Girts Clients (actually usually their choice of building erectors), have voiced concerns about our use of bookshelf wall girts. These concerns are from one or more of these areas: Too time consuming, spacing, too hard to hit with a screw, girts sag, too much thermal transfer. I have previously addressed […]

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NEW Hansen Pole Buildings Connections

Posted by The Pole Barn Guru on 04/12/2024
NEW Hansen Pole Buildings Connections

NEW Hansen Pole Buildings Connections For decades wood-to-wood connections for post-frame building construction have been with nails. Usually lots of nails, or (for non-engineered construction) not nearly enough. Hansen Pole Buildings’ engineers have always specified 10d common hot-dipped galvanized nails for connecting 1-1/2” thick wood members to other framing members. Great part for strength, yet […]

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NEW Hansen Pole Building Columns in Brackets

Posted by The Pole Barn Guru on 04/10/2024
NEW Hansen Pole Building Columns in Brackets

NEW Hansen Pole Building Columns in Brackets Even though our glu-laminated columns are pressure preservative treated entirely through, there are some people who are just not convinced of longevity of properly pressure preservative treated wood in ground. We have a solution for you. There is only one commercially available with any significant moment (bending) resisting […]

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NEW Hansen Pole Building Roof Supporting COLUMNS

Posted by The Pole Barn Guru on 04/09/2024
NEW Hansen Pole Building Roof Supporting COLUMNS

NEW Hansen Pole Building Roof Supporting COLUMNS Since Hansen Pole Buildings’ inception we have primarily provided solid-sawn timbers for roof supporting columns. Due to cost and availability challenges, we have only included true glu-laminated columns, when required by structural necessity or as a request from our clients. Now solid-sawn columns have not come without their […]

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SPECIAL REPORT: Building in 2024? Then YOU have to read this!

Posted by The Pole Barn Guru on 04/08/2024
SPECIAL REPORT: Building in 2024? Then YOU have to read this!

SPECIAL REPORT: Building in 2024? Then YOU have to read this! For over 20 years Hansen Pole Buildings thrived based upon a fairly simple model – provide large quantities of fully engineered custom designed post-frame buildings, making a small profit, lots of times. We outsourced most components to wholesalers who would deliver jobsite direct, also […]

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Why it’s Critical to Understand Lumber Species Groups

Posted by The Pole Barn Guru on 04/04/2024
Why it’s Critical to Understand Lumber Species Groups

Why it’s Critical to Understand Lumber Species Groups Originally published in SBCA Magazine January 6, 2024 For consumers of structurally graded lumber the two key elements of the lumber’s grade stamp are the assigned grade and the species or species group. These two elements establish what published design values should be referenced for that piece […]

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Vapor Barriers, Post Longevity, and Spray Foam

Posted by The Pole Barn Guru on 04/03/2024
Vapor Barriers, Post Longevity, and Spray Foam

This Wednesday the Pole Barn Guru answers reader questions about the need for a vapor barrier, the longevity of properly treated posts, and the better spray foam between open and closed cell. DEAR POLE BARN GURU: Hello Sir, hoping you can help answer a question I cannot get a straight answer on. Currently building a […]

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Wouldn’t Field Laminated Posts be Stronger and Possibly More Economical?

Wouldn’t Field Laminated Posts be Stronger and Possibly More Economical? Reader CHRIS in AIRVILLE writes: “Wouldn’t field laminated posts be stronger and possibly more economical? I have searched your previous blogs and found some information regarding this but they all seemed to refer to the laminated posts being ordered and pre-built. I would think that […]

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Thru Screwed Steel Screws – Pull-Over and Pull-Out

Posted by The Pole Barn Guru on 03/28/2024
Thru Screwed Steel Screws – Pull-Over and Pull-Out

Thru Screwed Steel Screws – Pull-Over and Pull-Out Hi, my name is Mike, and I am addicted to watching engineering disaster videos. No, there is not yet a 12 step program for this addiction. I have learned a few things from my addiction. When it comes to construction failures, most of them come down to […]

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Under Slab Insulation XPS or EPS?

Posted by The Pole Barn Guru on 03/26/2024
Under Slab Insulation XPS or EPS?

Under Slab Insulation XPS or EPS? Way back (okay, 2021 it just seems like it was long ago), I had extolled virtues of expanded polystyrene (EPS) for barndominium concrete slab insulation boards/ Full article can be read here: https://www.hansenpolebuildings.com/2021/11/barndominium-concrete-slab-insulation-boards/. If there is one thing I have learned in my construction industry career, it is insulation […]

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YouTube Design of a Post-Frame Mezzanine

Posted by The Pole Barn Guru on 03/21/2024
YouTube Design of a Post-Frame Mezzanine

YouTube Design of a Post-Frame Mezzanine Reader CHERIE in MARYVILLE writes: “I am in the process of designing a post-frame building for my business. It is a 55x110x16′ building. I am moving my business to this new building and I already have a pallet rack supported mezzanine that I will install in the new building. […]

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A Basketball Court, A “Dog Trot” and Proper Insulation

Posted by The Pole Barn Guru on 03/20/2024
A Basketball Court, A “Dog Trot” and Proper Insulation

This week the Pole Barn Guru answers reader questions about building a basketball court within town height restrictions, building a “dog trot” and some advice on the proper way to insulate a red iron building. DEAR POLE BARN GURU: I have been on the pole barn Facebook group for over a year and was strongly […]

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Introduction to Post-Frame Buildings

Posted by The Pole Barn Guru on 03/19/2024
Introduction to Post-Frame Buildings

Introduction to Post-Frame Buildings Rather than me chewing up a portion of your life you will never get back, I am deferring to Chapter 1 of NFBA’s (National Frame Builders Association) Post Frame Design Manual. Here is my overview when it was first published: https://www.hansenpolebuildings.com/2015/03/post-frame-building-3/ Please take a few moments to read this first chapter, […]

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Ballpark Figures, Blueprint Costs, and Condensation Drip

Posted by The Pole Barn Guru on 03/13/2024
Ballpark Figures, Blueprint Costs, and Condensation Drip

This Wednesday the Pole Barn Guru answers reader questions about ballpark figures to estimate costs of a barndominium, the costs for blueprints for a 40x60x20 building, and what the best way to stop condensation drip on a post frame building would be. DEAR POLE BARN GURU: I’ve got a very general question, hope you can […]

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Concerns About Truss Sizes and Overhangs When Designing a Floor Plan

Concerns About Truss Sizes and Overhangs When Designing a Floor Plan Reader ART in EADS writes: “Hello Mike, my wife and I are making floor plans for a future pole barn house. We see that numerous companies offer buildings in common L x W x H dimensions as well as some customized sizes. We want […]

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How Grading Agencies Establish Lumber Design Values

Posted by The Pole Barn Guru on 03/07/2024
How Grading Agencies Establish Lumber Design Values

How Grading Agencies Establish Lumber Design Values Originally published in SBCA Magazine January 16, 2024 Nearly all roof trusses and floor trusses are created using cutting-edge software. Embedded in that software are engineering principles outlined in the National Design Specification, Design Values for Wood Construction (NDS), as well as published design values for the sizes […]

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Attic Ventilation, Shearwall Stitch Screws, and Adding Sheathing

This week the Pole Barn Guru addresses reader questions about ventilation needed for a new attic with metal ceiling and blown-in insulation, a confirmation for endwall needing stitch screws for shear, and if adding sheathing to an existing pole building would add value. DEAR POLE BARN GURU: I bought a house with a pole barn […]

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What to do About Possible Roof Condensation?

Posted by The Pole Barn Guru on 03/05/2024
What to do About Possible Roof Condensation?

What to do About Possible Roof Condensation? Reader JEFF in ADEL writes: “Hello, I am going to order Post Frame building materials and am working on details. The question about condensation is driving me nuts as this is a big project for me and I don’t want a wet building. It will be a 30x48x11 […]

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San Diego County, Wind Speeds, and Wet Set Column Brackets

Posted by The Pole Barn Guru on 02/28/2024
San Diego County, Wind Speeds, and Wet Set Column Brackets

This Wednesday the Pole Barn Guru answers reader questions about whether or not Hansen has sold a building in San Diego County, CA, a building with a design wind speed of 150mph, and a recommendation for use of PermaColumn wet set brackets. DEAR POLE BARN GURU: Have you sold pole barns in  San Diego County, […]

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Open Cell Spray Foam to Roof Steel – When Insulation is Done Wrong

Open Cell Spray Foam to Roof Steel – When Insulation is Done Wrong Reader JOSH in FARMINGTON writes: “I recently had a pole barn built and after doing a lot of research, went with 5″ of open cell under the roof and on the gables. I did not have any kind of vapor barrier, as […]

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How to Best Insulate an All-Steel Building

Posted by The Pole Barn Guru on 02/22/2024
How to Best Insulate an All-Steel Building

How to Best Insulate an All-Steel Building I know lots and lots about post frame buildings, however when it comes to all steel buildings (PEMBs – Pre-Engineered Metal Buildings aka Red Iron) I go to an expert. Today’s expert is John Lyle McInroe aka Mr Bee Happy, he has been in the building industry since […]

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Greyed Lumber, Insulation, and Flat Purlins over Trusses

Posted by The Pole Barn Guru on 02/21/2024
Greyed Lumber, Insulation, and Flat Purlins over Trusses

This week the Pole Barn Guru answers reader questions about cleaning up rough cut lumber that has greyed from exposure to the elements, advice on house wrap and insulation, and the ability of flat purlins over trusses to carry a load in Kentucky. DEAR POLE BARN GURU: My barn project has been a long drawn […]

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Best Source of Off-grid Power

Posted by The Pole Barn Guru on 02/20/2024
Best Source of Off-grid Power

Best Source of Off-grid Power Reader CONNIE in WAUKESHA writes: “When you’re off grid 1. What is the best source of power 2. Is there any window and door window grates to keep bears out?” Solar power jumps to mind for most of us when it comes to off-grid energy. This sun-powered option, including photovoltaic […]

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Plastic Vapor Barrier, PermaColumn, and a Fire Resistant Barrier

This Wednesday the Pole Barn Guru answers reader questions about use of 6 mil plastic vapor barrier in Michigan, if Hansen provides the option of a precast concrete pier to keep columns out of the ground, build heights, and “if anything needed between interior PVC panels, closed cell spray foam and the exterior metal siding.” […]

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Flat Use Factor (Cfu) for Dimensional Lumber

Posted by The Pole Barn Guru on 02/08/2024
Flat Use Factor (Cfu) for Dimensional Lumber

Flat Use Factor (Cfu) for Dimensional Lumber For those who have not had their eyes glaze over from my recent articles on S (or Sm) Section Modulus or Cf (size factor adjustments), I bring, in all its glory, Cfu (Flat Use Factor). Although produced in a factory environment (a saw mill), wood is a non-uniform […]

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Rain Country, A High Water Table, and Door Options

Posted by The Pole Barn Guru on 02/07/2024
Rain Country, A High Water Table, and Door Options

This week the Pole Barn Guru answers reader questions about any added features for “rain country” like western Washington, use of UC-4B pressure preservative treated columns in a high water table area, and the options of a sliding door vs a sectional overhead door in an RV storage building. DEAR POLE BARN GURU: Do many […]

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Section Modulus (Sm) for Lumber

Posted by The Pole Barn Guru on 02/01/2024
Section Modulus (Sm) for Lumber

Section Modulus (Sm) for Lumber Nearly a decade ago I penned an article explaining lumber bending stress: https://www.hansenpolebuildings.com/2014/08/lumber-bending/ After 10 years, a reader nicely told me I did not explain where some terms in this article come from. One of these is Section Modulus (S or Sm in calculations). Let us take a visit to […]

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Housewrap, Roof Insulation, and Ceiling Fasteners

Posted by The Pole Barn Guru on 01/31/2024
Housewrap, Roof Insulation, and Ceiling Fasteners

This Wednesday the Pole Barn Guru answers reader questions about a home owner asking builder to install housewrap on the roof, the best solution to insulate underside of roof, and what the best fastener for screwing steel to ceiling or roof trusses would be. DEAR POLE BARN GURU: Pole Barn Guru, thank you for your […]

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What Does JS 1000® Screw Plating Mean to You?

Posted by The Pole Barn Guru on 01/30/2024
What Does JS 1000® Screw Plating Mean to You?

What Does JS 1000® Screw Plating Mean to You? Most post frame buildings have threw screwed steel roofing and siding. Industry standard #9 or #10 diameter screws are zinc plated and should resist 80 to 100 hours to red rust under salt spray. In other words, expect these screws to prematurely rust, compromising structural integrity […]

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Help! Help! PEMB Insulation/Ventilation

Posted by The Pole Barn Guru on 01/25/2024
Help! Help! PEMB Insulation/Ventilation

Help! Help! PEMB Insulation/Ventilation Reader JD in ANDERSON writes: “Dear Guru, I am finally ready to build my dream shop, rec space. Slab is poured. Will be 30x50x16 with (2) insulated panel 12×14 overhead doors in one of the 30ft ends. My question is about ventilation / insulation. To meet my budget, I chose a […]

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To Wrap Posts, Two-Story, Barndominium Conversion

Posted by The Pole Barn Guru on 01/24/2024
To Wrap Posts, Two-Story, Barndominium Conversion

In this Wednesday’s Ask the Guru, Mike answers reader questions about the use of bituthene to wrap the bottom of posts in addition to the treatment, the possibility of a two-story post frame building, and if one can convert an existing Hansen Building into a “barndominium” (residential unit). DEAR POLE BARN GURU: Hi Mike, getting […]

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Pole Barn on a Slope – Can I use ICFs?

Posted by The Pole Barn Guru on 01/23/2024
Pole Barn on a Slope – Can I use ICFs?

Pole Barn on a Slope – Can I use ICFs? Reader NATHAN in WASHINGTON writes: “I am hoping to construct a pole barn with a garage with attic storage and an apartment on the back as well. I have a couple questions. First, the site is on a slope, so I think we need to […]

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Post Footing and Site Leveling

Posted by The Pole Barn Guru on 01/18/2024
Post Footing and Site Leveling

Post Footing and Site Leveling Reader KEVIN in PAOLA writes: “I’ve been working with Cory on my building design and had a question regarding leveling my site and setting my posts. The plan is a 40′ x 60′ building with a 17′ eave height. On the south side, there will be a 12′ attached shed […]

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Full Foundation, Hurricane Proof, and Drill-Set Brackets on Slab

This Wednesday the Pole Barn Guru answers reader questions about a village or township requiring you to put a full foundation in for a pole building, whether a pole building is “hurricane proof,” and the potential use of drill-set brackets to set 6×6 columns on an existing slab with thickened edge. DEAR POLE BARN GURU: […]

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One End of My Pole Shed is Moving Up

Posted by The Pole Barn Guru on 01/16/2024
One End of My Pole Shed is Moving Up

One End of My Pole Shed is Moving Up Reader JOEL in GULLY writes: “I have a question for you, I built a 24 x 30 foot pole shed with ten foot side walls about 30 years ago, I dug the poles down 60 inches and the building sat perfect for 25 years, then a […]

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Roof Purlins for a U.K. Pole Barn

Posted by The Pole Barn Guru on 01/11/2024
Roof Purlins for a U.K. Pole Barn

Roof Purlins for a U.K. Pole Barn Reader KEN in CHERTSEY, U.K. writes: “With 10.8′ truss spacing @ 19.64° slope and 39″ purlin spacing, would 2″ x 6″ purlins (on edge) be sufficient for steel clad roof unlikely to ever see more than 4″ snow for more than a few days?” I don’t often get […]

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Fill to Grade, XPS Between Steel and Framing, and a Post Frame Home

This Wednesday the Pole Barn Guru advises readers on adding 6″ fill to the site and the affect it would have on columns, the use of XPS insulation between the steel and framing of the building, and some thoughts on building a 3 bedroom, two bath house. DEAR POLE BARN GURU: Hello, The site I […]

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Structural Design of Stairs With Cutout Stringers

Posted by The Pole Barn Guru on 01/09/2024
Structural Design of Stairs With Cutout Stringers

Structural Design of Stairs With Cutout Stringers Loading requirements for stair stringers are called out for in IBC (International Building Code) Table 1607.1. For one and two family dwellings, uniform live load is 40 psf (pounds per square foot) and 100 psf for all other occupancies. Although not expressly stated, one would assume one and […]

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Avoiding Interior Ceiling Corners Cracking

Posted by The Pole Barn Guru on 01/04/2024
Avoiding Interior Ceiling Corners Cracking

Avoiding Interior Ceiling Corners Cracking When a newer post frame home shows interior ceiling corner cracking signs at top floor in winter, this can normally be associated with truss uplift. Roof truss uplift occurs when truss bottom chord is exposed to significantly different moisture and/or temperature conditions than rest of roof truss. Truss bottom chords […]

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Ceiling Liner, Double trusses, and a Second floor

Posted by The Pole Barn Guru on 01/03/2024
Ceiling Liner, Double trusses, and a Second floor

This Wednesday the Pole Barn Guru answers reader questions about what best installed between ceiling liner and trusses and insulation recommendations in a new shop, advice on sidewall column size for use with double trusses, and the structural stability of a pole barn second floor. DEAR POLE BARN GURU: Just built a 40x60x11 pole barn […]

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Spray Foam Insulation on Interior Surfaces of Metal Panels

Posted by The Pole Barn Guru on 12/28/2023
Spray Foam Insulation on Interior Surfaces of Metal Panels

Spray Foam Insulation on Interior Surfaces of Metal Panels Information excerpted from MBCI.com When it comes to insulating a building envelope, there are various methods that can be used depending on the building’s purpose and the required level of insulation. However, combining metal roof and wall panels with spray polyurethane foam insulation (SPF) is widely […]

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Posts Out of Ground, Brackets Wrong Orientation, and a Rebuild

Posted by The Pole Barn Guru on 12/27/2023
Posts Out of Ground, Brackets Wrong Orientation, and a Rebuild

This week the Pole Barn Guru delves into reader concerns over use of a thickened edge with brackets instead of embedded columns in and area of northern Minnesota with heavy snow loads and lots of rain, the issues with wet set brackets set in the wrong orientation, and the prospect of rebuilding over current slab […]

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10 Important Things to Consider When Building a Pole Barn

Posted by The Pole Barn Guru on 12/26/2023
10 Important Things to Consider When Building a Pole Barn

10 Important Things to Consider When Building a Pole Barn By Andi Croft. Andi Croft is a freelance writer whose main interests are topics related to home design, business, technology, and travel. This is brought about by her passion about going around the world, meeting people from all walks of life, and bringing along with […]

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What Bubble Insulation Brand do you Recommend, if Any?

Posted by The Pole Barn Guru on 12/19/2023
What Bubble Insulation Brand do you Recommend, if Any?

What Bubble Insulation Brand do you Recommend? Reader ERICA in WEST COLUMBIA writes: “Is there a specific bubble insulation brand you recommend? We will be using this as our vapor barrier in the roof. I’ve seen posts about this type of insulation disintegrating, so I’m wondering if the claims are exaggerated or if in fact […]

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Plywood – Nominal vs. Actual Thickness

Posted by The Pole Barn Guru on 12/14/2023
Plywood – Nominal vs. Actual Thickness

Plywood – Nominal vs. Actual Thickness My long-time former wife was a R.N. (Registered Nurse) for decades. In medicine, measures are exact – a cc is a cc. Patients do not receive about a dose of something and a pulse of 60 bpm (beats per minute) is not actually 45. Explaining lumber sizes to her […]

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Steel to Plywood, Carport Over Tiny House, and Drip Edge at Fasia

This Wednesday the Pole Barn Guru answers reader questions about the possibility of adding steel roofing on top of existing plywood, some thoughts on a small metal carport over a tiny house, and the use of two-piece trims for fascia. DEAR POLE BARN GURU: My garage has plywood on it already can I just put […]

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Trying to Add a Carport on a Social Security Budget Reader

Posted by The Pole Barn Guru on 12/12/2023
Trying to Add a Carport on a Social Security Budget Reader

Trying to Add a Carport on a Social Security Budget Reader BRIAN in WHITE CLOUD writes: “I am planning (hopefully as funds exists) a free standing 24 x 24 x 8 sidewall carport that will butt up to the front of our existing garage. I am planning to use 6×6 treated posts sunk to 48″ […]

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Attic Ventilation With Trusscore Wall and Ceiling Panels

Posted by The Pole Barn Guru on 12/07/2023
Attic Ventilation With Trusscore Wall and Ceiling Panels

Attic Ventilation With Trusscore Wall and Ceiling Panels Reader STACY in NEW BERG wrties: “Hi, I have a pole building 28’x48′ 16′ high eave height. It’s used as a shop and RV storage. I’m insulating it and planning on heating it with a pellet stove. I’ve read your posts in many instances about (NOT) using […]

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Electrical Poles, Adding an Awning, and Sliding Door “Overlap”

This week Mike the Pole Barn Guru answers reader questions about the practical use of “electrical poles” for the addition of a lean-to to a garage, adding a door awning to a pole barn kit, and how much overlap a sliding door will have around the perimeter. DEAR POLE BARN GURU: If I add a […]

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Ice and Water Shield with Threw Screwed Steel Roofing

Posted by The Pole Barn Guru on 12/05/2023
Ice and Water Shield with Threw Screwed Steel Roofing

Ice and Water Shield with Threw Screwed Steel Roofing Making sense of Building Codes can be a daunting task, even for Building Officials. Post-frame construction is vaguely mentioned, at best, within Building Codes, leading to at best head scratching and at worst total confusion. Ice and water shield is a waterproof membrane used to protect […]

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Post-Frame Building Utilities

Posted by The Pole Barn Guru on 11/30/2023
Post-Frame Building Utilities

Post-Frame Building Utilities Reader MICKEY in LIVINGSTON writes: “How is the wiring and plumbing handled with a construction such as this?” Utilities for a post-frame building is no different than for any other wood framed structure. During your new post-frame building’s planning phase, you will need to incorporate all necessary considerations for utilities to meet […]

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Frost Heave and Rodents, a Storage/House Combo, and Dead Attic Space

This week the Pole Barn Guru answers reader questions about prevention of frost heave and rodents getting in to a post frame garage, advice for a storage/house combo in Oregon, and how some buildings can have “dead attic space.” DEAR POLE BARN GURU: I am concerned about frost heave and rodents getting into a post […]

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How to Clearspan a 60’ Wide Monitor Barn Including a Loft

Posted by The Pole Barn Guru on 11/28/2023
How to Clearspan a 60’ Wide Monitor Barn Including a Loft

How to Clearspan a 60’ Wide Monitor Barn Including a Loft Reader DANIEL in HADLEY writes: “ I am really liking the Monitor style barn. I however find the support posts for the raised portion very in the way for what I want. I am looking to have an open floor on a 60 x […]

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Insulation and Vapor Barrier, Rich-e Board Insulation, and a Tear-Off

Today’s “ask the Guru” answers reader questions about best applications of insulation and vapor barriers, the Guru’s experience with Rich-e Board insulation, and how to avoid a “tear-off” of a roof by adding layer of framing and insulation on top of old roof. DEAR POLE BARN GURU: Hello, I am building a pole building in […]

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Steel Posts, a Pole Barn Conversion, and Column Size

Posted by The Pole Barn Guru on 11/15/2023
Steel Posts, a Pole Barn Conversion, and Column Size

This week the Pole Barn Guru answers reader questions about the use of steel posts for a lean-to, converting an existing pole barn with an open wall into a one-bedroom tiny home, and columns for a post frame remodel and addition. DEAR POLE BARN GURU: I’m building a lean to up against my 40′ high […]

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Rafter Size, Lean-to on Slab, and “Barndominium?”

Posted by The Pole Barn Guru on 11/08/2023
Rafter Size, Lean-to on Slab, and “Barndominium?”

This Wednesday the Pole Barn Guru tackles questions regarding rafter size for a lean-to addition, adding a Lean-to to an existing building on a monolithic slab, and “the difference between a pole barn home and a barndominium?” DEAR POLE BARN GURU: I am building a lean-to on an existing pole barn. It is 32′ long […]

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Pole Barn Pricing, Idaho, and a Pole Barn Addition Moisture

Posted by The Pole Barn Guru on 11/01/2023
Pole Barn Pricing, Idaho, and a Pole Barn Addition Moisture

This week the Pole Barn Guru pricing of a pole barn with a link to a full blog regarding costs of various sizes, whether or not Hansen Buildings ships kits to Idaho- YES! and moisture control on a new post frame addition. DEAR POLE BARN GURU: Quick question 30′ x 40/50′ x 14′ high Garage. […]

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Post Frame Footings, Delivery Limitations, and Foundation Types

This Wednesday the Pole Barn Guru addresses reader questions about common gable post frame footings, weight limitations for a building delivery and the possible solutions, and what types of foundations Hansen Buildings can design for in Weld County Colorado. DEAR POLE BARN GURU: What is a common gable post footing compared to a main truss […]

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How Far Can a 2×6 Purlin Span?

Posted by The Pole Barn Guru on 10/19/2023
How Far Can a 2×6 Purlin Span?

How Far Can a 2×6 Purlin Span? Reader WILL in COMFORT writes: “How far can a 2×6 purlin on a 6:12 sloped roof span?” The following describes 2×6 SYP #2 purlins spanning a 14′ bay, with an on-center spacing of 24″ (sf). Purlins are recessed between rafters with their top edges flush with rafter top edges. […]

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Clip-Lock Standing Seam, Adding a Ceiling, and Knee Brace Issues

This week Mike the Pole Barn Guru answers reader questions about replacing roofing with clip-lock standing seam and what the PBG recommends in the scenario, creating a wood shop in an existing structure and wondering if ceiling weight can be held, the possibility of removing knee braces in order to install a ceiling. DEAR POLE […]

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Termite Barriers and Wind Speed, Hidden Fasteners, and Truss Modifications

This week the Pole Barn Guru tackles reader questions about termites that can destroy treated lumber in an area wind 80mph winds, if one can install a roof with hidden fasteners over trusses or if it needs an underlayment, and the possibility of modifying a truss chord in order to accommodate a overhead door operator. […]

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A 100×100 Pole Building, Shingles to Steel, and Double-Bubble

Posted by The Pole Barn Guru on 09/27/2023
A 100×100 Pole Building, Shingles to Steel, and Double-Bubble

This week the Pole Barn Guru answers reader questions about the possibility of a 100′ x 100′ pole building, the consideration of switching from asphalt shingles to steel roofing, and if one can reuse the “double-bubble” when replacing roof steel. DEAR POLE BARN GURU: Can I build a 100 ft X 100 ft. pole building? […]

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