This week readers “Ask the Guru” about a Hansen Building using a Horton Stack Door, or a FoldTite Door in an ag building in Florida, if Hansen can design a lean-to addition, and if all buildings are designed with “treated steel.”

Horton Stack Door image
DEAR POLE BARN GURU: 50′ w x 50′ d x 12′ h (possibility of 45′ w x 55′ d x 12′ h) Hansen building with a 40′ to 42′ x 11′ agricultural door in rural Florida (Putnam County, 09900). Would a Horton Stack Door (https://www.stackdoor.com/image-gallery) be a viable option? Would a FoldTite Systems, Inc. FoldTite Stacker be a better option ( https://cool-airinc.com/home/engineering-and-testing )? I will also be building a 40′ w x 72′ d x 16′ h structure (Hansen) as living quarters (homestead) and a 50’w x 75′ d x 12′ h with a 24′ x 75′ with enclosed lean-to (Hansen) as another warehouse-type structure. This structure will also have a 42′ x 11′ opening. FoldTite Stacker or Horton? Thank you, MARK in CRESCENT CITY
DEAR MARK: We have had several clients use Horton doors successfully. I am unaware of any who have used FoldTite Stackers. As best we can ascertain, either should be adequate. We will need to have data from whomever you choose, advising us of any loads imparted to our building by door, or its assembly. We will also need to know exact opening size both in width between columns as well as clear height from top of concrete slab.
DEAR POLE BARN GURU: I operate a collision repair shop in a twenty-year-old, 80″ by 40″ pole building. I would like to attach a closed-in lean-to addition to the long side. I’m undecided to its size, but probably around 12″ by 20″ and with a concrete floor and a door accessing the main building. I’m seeking feedback regarding price and any other advice. Thank you. DALE in HALETHORPE
DEAR DALE: Thank you for your interest in a new Hansen Pole Building. In most instances, our engineers prefer to design additions like yours as free-standing structures, rather than depending upon your existing building to support their work. This is due to potential liabilities should your existing building be under designed. As there is an economy of scale, if you feel you may eventually need more space, you might want to consider a greater length shed at this time. Area beyond your originally intended 20′ could be left as a roof only and could have concrete poured at a future date, if desired.
DEAR POLE BARN GURU: Are the pole barn kits made automatically made with treated steel, and if not, is it an option to purchase them treated? JESICA in HAIKU
DEAR JESICA: All of our steel roofing and siding has either a galvalume or galvanized protective coating applied prior to finish painting in order to prevent premature decay from elements. For our clients in Hawaii, we have all lumber MCA pressure preservative treated – again to resist decay.

DEAR POLE BARN GURU: Hello Mike, Our monitor style home has been designed by your staff and we are putting together financing and logistics details edging closer to ordering our materials package. Still a bunch of questions to ask of the Guru. We will be using an AIB under the steel siding with rockwool insulation in the cavities. I believe we will need a vapor barrier on the inside. I will be working alone on a lot of this construction and don’t look forward to wrestling with plastic sheeting for our vapor barrier. I would like to use a rigid insulation board such as r-tech or r-max with taped seams to accomplish this. I’m thinking it will much easier to seal electrical boxes and such with something rigid. What’s your take on this approach? Do you feel it is a safe and effective way to accomplish this? Thanks as always for your great information! RUSS in TILGHMAN
DEAR POLE BARN GURU: Looking to use laminated Gothic arch design trusses, 4 foot on center anchored to 1st floor continuous floor trusses 16 inch on center with two rows of support beams at 12 foot under floor trusses. 2nd floor planning on recreation and residential area. Need to have plans drawn up to meet codes. Would this style post framing be sufficient for truss kick out using a truss bass shoe and steel gusset plate at ridge? Possibly add some knee walls at 1st floor framing for added support. Help me out, kinda designing on my own until I get prints. Thanks, ROGER in SOUTH HAVEN
DEAR POLE BARN GURU: I purchased a 24′ x 36′ pole barn from Hansen in 2016. I has an 8′ lean-to on one eave side making its total dimensions 32 x 36. I would like to add a 10′ enclosed lean-to on the other eave side. Since my building is one of yours, can you design and price it with the same siding colors and account for snow load and the pitch of the new roof? KEVIN in FORT WAYNE 
DEAR MARC: Thank you so much for being a loyal reader! Our post frame home has radiant floor heat downstairs and I couldn’t be happier with it. Nothing like warm concrete. Regardless of how you heat and cool, you should use at least R-10 rigid insulation under (and at edges of) your slab, as well as having a vapor barrier underneath. How you insulate will also play into this – if you closed cell spray foam perimeter, then you will have to mechanically dehumidify, else you are going to experience moisture issues. Reach out to my friends at 
DEAR POLE BARN GURU: What does it include? Just the shell or interior also? ASHLEY in MONROE
DEAR POLE BARN GURU: Pole barn has metal roof with ridge vent and vented foam enclosures. How many sq inches of NFVA do foam enclosures have? TOM in ROYAL
DEAR POLE BARN GURU: I have a 30×40 pole barn with 6″ purloins mounted between the posts. I’m planning to add minimal insulation using closed cell panels. I’ve seen recommendations to cut the panels to fit between the purloins (would be up against metal) ang using great stuff to seal gaps/seams. I’ve also seen recommendations to attach panels to inside of purloins and seal with tape, which would leave roughly 5.5 inch air gap. However, the air gap would have little real ventilation due to the purloins. It would just be lots of “pockets”. I plan on putting 1/2 inch plywood over the insulation. Note…this is a coastal area with direct sea breeze and I’m only insulating about half of the barn, if that matters. Interior walls with fiberglass batting will separate the heated/unheated areas. RAY in SOUTH BEACH 

My question is are 7 poles every 6′ center overkill or can I get away with 5 poles. Roof will be 26ga. Galvalume.
DEAR STEVE: Before you get too deeply into this, you really should engage a Registered Professional Engineer to visit your building to determine if it is structurally capable of being converted for residential use. Most pole barns are not designed to residential standards, so your engineer can advise as to what repairs/upgrades will need to be made.
DEAR MICHAEL: A caution – if your shed roof ties in at any height other than exactly at eave, or is not at same slope as existing roof, you have a snow slide off/drift load to contend with and are best to engage an engineer to account for this extra loading. An exception would be if you have a snow retention system on your existing roof. Assuming above is not an issue, please read on. As I do not know your loads, you can fill in blanks in this formula to find out: (roof live load + roof dead load) x spacing (in your instance 96″) x span in feet squared (14′ squared for you). Divide this answer by: 8 x Rafter Section Modulus x Fb (fiberstress in bending of lumber proposed to be used) x 1.15 (duration of load for snow) If your result is 1.0 or less, then you are golden. Section Modulus is depth of member squared x width of member divided by 6 Example : 2×12 = 11.25″^2 x 1.5″ / 6 = 31.64 Fb for #2 grade Southern Pine will be 2×8 = 925; 2×10 = 800; 2×12 = 750
DEAR GLEN: Maybe, provided your existing building footings are adequate to support weight you will be adding. Easiest and safest way is to set a row of columns directly alongside existing building wall, so you can treat new structure as being self-supporting. You will not have to pour a foundation, you can auger holes, place UC-4B pressure treated columns in holes, then backfill bottom 16-18″ with premix concrete to create a bottom collar. If your new lean-to has a pitch break, or is lower than main roof on high side, you do need to account for weight of slide off/drifting snow onto it. This can be avoided, by installing a snow retention system on your existing roof.
DEAR POLE BARN GURU: What is the difference between a pole barn home and a barndominium? SHARON in WESTCLIFFE 
Reader JEFF in TAMPA writes:
“Hello I am looking to add a lean-to to the side of my pole building on the eave side. I was looking to use a mono truss at with a 2/12 pitch and 8′ to the bottom of the truss/ ceiling height. Existing pole building has 6×6 posts with an 8′ on center spacing. The lean to is going to be 24′ wide by 10′ deep with 4 posts and a beam at the 8′ mark (so it would have a 2′ overhang. to connect it to the existing building we were planning on installing a ledger on to the 4 6×6 post on the existing building to hang the mono trusses off of. My question is do I need more posts on the existing building side and truss spacing or what would you recommend for my application.”
DEAR AL: My first experience with Teton County was nearly 30 years ago – when, as a General Contractor, we built a post frame building for Driggs Plumbing. Fully engineered post frame buildings are 100% Code conforming structures and when designed appropriately for Risk Category II and a R-3 (residential) occupancy they make for excellent homes. I have read through Teton County’s Building Department information online and see no minimum footprint requirements for homes, however you would be best served to give a call to Teton County’s Planning and Zoning Department at 208.354.2593.
DEAR POLE BARN GURU: Hello. We are in the planning stages of designing our home and are thinking of building a 40×60, single slope home with a loft on the tall side. Have you ever designed anything like this? I am having a hard time figuring out what height walls I would need and what pitch roof in order to accommodate a loft. I am thinking that i would like 10’ ceilings and 8’ ceiling for the loft, but worried that being vaulted, I will lose usable room space fast. Please let me know if you can help. Thanks! NATE in BIXBY
DEAR POLE BARN GURU: How to tie a self-supporting lean-to onto my existing pole building? Ham Lake city inspector said my existing pole building footings don’t support the added weight of a lean-to and therefore need posts on the high side of the lean-to. Pole Building is 30×64. Lean-to is 19×64. Ham Lake inspector says you don’t need to tie the buildings together other than the lean-to roof tucked underneath the existing roof. The 9 posts on the high side lean-to will be 1′ away from the existing 9 post on the Pole Building. I want to tie these two posts together. I’m thinking of cutting a hole in the siding and nailing a 2×6 onto each post at the top somewhere. Do you have any suggestions? Thanks. KEITH in HAM LAKE
Rather than having to make your enclosed building portion significantly taller, I would recommend you approach this with an idea of it basically being a 40 foot square building, with one sidewall ‘pulled in’ 10′. If you went with say a 13 foot eave height, you could have 12 feet of interior clear height both inside, as well as under your roof only portion. This will allow for plenty of headroom both inside (where you could have a vehicle lift) and outside for your camper. With a 4:12 roof slope your overall building height would be 19’8″ under this scenario.
DEAR DAVID: I am a huge advocate of using commercial bookshelf style wall girts for any post frame building where climate control might be anticipated. Bookshelf girts also lend themselves well to best possible application of sheetrock.
DEAR ROGER: Untreated Cedar, left exposed to weather in above ground situations probably has an expected lifespan of roughly 10 years (
DEAR POLE BARN GURU: H