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Hemp Based Barndominium Insulation

I try to keep my eyes open for new products available for post frame barndominium construction. Hemp based insulation might be of interest to some.

Disclaimer: I have never used this product and it appears to currently be a challenge to source it.

Hempitecture, based in Ketchum, Idaho, in conjunction with their material processing and manufacturing partners, is proud to offer a product never before United States’ commercially available: a hemp fiber based insulation product called HempWool.

HempWool is an environmentally friendly insulation product. It can be used in your home or commercial building project. HempWool is composed of 92% industrial hemp fiber, specifically processed as a component for HempWool. HempWool meets Class A fire requirements, is non-toxic, and contributes to a healthy home.

Why not use FiberGlass or similar products when insulating your new barndominium? Ask any builder or insulation installer if they like working with fiberglass. Without a doubt, most will tell you working with fiberglass is an unpleasant experience. This is because fibers comprising fiberglass insulation are abrasive. They irritate skin, leaving itchy rashes if skin comes in contact. Breathing fiberglass into your lungs is believed to be cancer-causing. Despite this, fiberglass remains a primary choice for insulating barndominiums because it is cheap and easy to work with.

Healthy homes are more important than ever. We’re spending a lot of time indoors (especially in 2020), and materials surrounding us matter. Why should we wrap our homes in a blanket of material known to cause health complications, and can’t even be handled without covering all of your skin? HempWool changes all of this with a healthy, non-abrasive approach to insulation.

HempWool can be handled without gloves and with skin exposed because it is non-abrasive. Hemp fiber itself is highly absorbent, leading to one of HempWool’s greatest attributes; vapor permeability. Hempitecture HempWool insulation is a vapor permeable material; moisture can move through HempWool and be adsorbed by its fibers, with no threat of degradation or mold to itself. This all translates to thermal comfort; HempWool makes your barndominium feel better.

Not only will HempWool make your home feel better, it will make it perform better. At R3.7/inch, HempWool has insulation properties rivaling fiberglass and other conventional insulation materials. Various depths of HempWool are suited to meet your structural framing members, i.e: 2×4 or 2×6 studs. Whether you’re framing 24″ OC or 16″ OC, HempWool is cut to fit with nothing but pressure. HempWool will hold itself in place because it’s batts spring-like quality.

Best I can gather on price, currently it runs about double what fiberglass insulations cost. If anyone has used these products, I am interested in your feedback. some.

Disclaimer: I have never used this product and it appears to currently be a challenge to source it.

This entry was posted in Pole Barn Planning, Budget, Pole Barn Homes, Post Frame Home, Barndominium, Shouse, Insulation, Pole Building Comparisons and tagged insulation, fiberglass, barndominium, HempWool, hemp fiber on January 5, 2021 by admin.

Fun With a Cheap Steel Truss Pole Building

Most of our country is unfamiliar with low budget steel truss pole barns produced and sold primarily in Southeastern states. There is a reason these are prevalent where there is no snow – just in case you were wondering.

Disclaimer, I have no issues at all with prefabricated light gauge steel trusses, provided they have been manufactured to engineer sealed drawings, specific to loading conditions where they will be put into use. AND if they are fabricated by a certified welder (rarely occurs).

Reader KEVIN in COLUMBIA writes:

“Hi Guru,

I recently purchased a home and the property included a 32×84 Pole barn. The barn was never dried in and was barely completed by the previous owner. However, everything is solid, square and plum; with the exception of a few pieces of steel on the roof that were never installed, it is a solid structure. Immediately after purchasing the home I had a monolithic slab poured under half of the structure that will become the foundation for the home of my new shop. I am quite comfortable with carpentry, but not so much with insulation. How do I go about condensation proofing the roof? I really do not want to pull the existing roof panels off to lay a vapor barrier over the purlins. My intention is to have a well ventilated attic, insulate the walls, and blow in insulation over the ceiling. I have heard of some people installing foam board to the exposed steel. Spray foam is an option, but one that is out of my price range for the moment. I have attached some images for your inspection. The 3D CAD models should provide a better illustration of what is under the roof. I look forward to your response.”

Kevin is now experiencing joys associated with buildings sold ‘on the cheap’ – with barely enough materials to get a roof on with a minimal budget. It would have been so simple for this building to have been originally sold and erected with provisions to control roof condensation. Either a Reflective Radiant Barrier (RRB) or an Integral Condensation Control (ICC) would have easily avoided your current situation.

This style of building does not lend itself well to installation of a ceiling (there are no clips along truss bottom chords to accept ceiling joists). My educated guess is these trusses are not designed to support weight of a ceiling. With 2×6 purlins spanning 12 feet, they are sadly not stiff enough to keep drywall joints from cracking – so you are going to be faced with lots of limitations.

Foam board might be a solution, however you would need to have each panel 100% air sealed between purlins in order to do so. Chances of success range close to zero. You are left with two choices – remove roof steel, install a RRB and reinstall roofing or two inches of closed cell spray foam (roughly $5700). Hopefully you have poured your slab on grade over a well-sealed vapor barrier, if not – use a sealant on top of it (not as effective, but better than nothing).

This entry was posted in Ventilation, Insulation, Budget, Pole Barn Questions, Pole Building Comparisons, Pole Building How To Guides, Trusses and tagged attic, foam board, steel truss, reflective radiant barrier, steel truss pole barn, insulation, monolithic slab, condensation, monolithic concrete slab, blow in insulation on December 18, 2020 by admin.

Nanoo Nanoo

Nanoo Nanoo

In today’s riveting episode of Pole Barn Guru blogs we are actually going to discuss nanograms, not Robin Williams’ character Mork’s salutation from a late 70’s sitcom.

Reader KEN from INDIAN RIVER didn’t plan his pole (post frame) building with a WRB (Weather Resistant Barrier like Tyvek) and now writes:

“Mr. Pole Building Guru. I installed a 30 x 56 pole building without Tyvek under metal I now want to insulate With 1.5″ foam board between purlin then insulate with unfaced fiberglass then install OSB for walls. I don’t want to create two vapor barriers which I think the foam would create one then the OSB. not quite sure how to insulate for best results any suggestions?”

Mike the Pole Barn Guru responds:

Provided you are able to completely air seal your foam boards between wall girts, they may act as an effective vapor barrier. Personally I would opt for two inches of closed cell spray foam rather than foam boards. In either case, this means you need to dry your wall to the inside.

Whether or not a material qualifies as a vapor barrier is determined by how much moisture passes through it, and it is given a rating. Any material allowing less than 60NG (nanograms) of moisture to pass through under specific conditions, is considered a type nine residential vapor barrier. A nanogram happens to be fairly small – it is one billionth of a gram!

Including a vapor control measure on your wall insulation’s warm side insulation is essential for preventing moisture movement through walls in winter, and ensuing damage coming with it. In summer however, with a combination of hot, humid days and air-conditioned, dry interiors, vapor drive reverses and can force moist air inwards through your insulation where it can condense on a cold and impermeable vapor barrier.

Ideally we’d have no vapor barrier in summer; but short of this we should at least have one allowing as much drying to interior as possible without sacrificing its winter performance. So the close your vapor barrier is to 60NG, the better. For context it should be noted polyethylene (Visqueen) is rated at 3.4NG.

Rated at 44NG (2/3rds of a perm), 7/16 inch OSB sheathing can be a reasonably good vapor barrier, however you may want to consider instead using 3/8″ CDX plywood as it has a 57 NG rating. Do not seal it (paint is a seal) or tape seams and your wall is probably okay.

P.S. You long time readers have probably been wondering how I would incorporate “Nanoo Nanoo” into an article. Well, now you know!

This entry was posted in Insulation, Pole Barn Design, About The Pole Barn Guru, Pole Barn Planning, Pole Barn Structure, Ventilation, Building Interior and tagged nanogram, vapor control, insulation, vapor barrier, condensation, CDX plywood on December 15, 2020 by admin.

Textrafine Insulation, New Steel on Old Steel, and a Residential Conversion

This Monday the Pole Barn Guru answers reader questions about wall insulation and moisture barrier choices, New Steel on top of old steel, and advice on how to find an engineer to convert an existing shop into a residence.

DEAR POLE BARN GURU: I wrapped my post frame with double bubble with silver foil on both sides and then put my metal on, going to use Textrafine unfaced insulation and then steel lining walls. Do you see a problem with this? CHARLES in MONROEVILLE

DEAR CHARLES: I would normally have recommended use of a Weather Resistant Barrier (Tyvek or similar) between framing and siding in order to allow walls to dry to outside. Assuming your radiant reflective barrier is properly sealed, you will want to make certain your wall system can exhaust any moisture (dry) to building interior and make provisions to exhaust excess moisture.

For those who are unfamiliar with Textrafine®, here is some extended reading: https://www.hansenpolebuildings.com/2014/01/insulation-8/

DEAR POLE BARN GURU: My pole building was built in the 1950’s with 2-1/2″ galvanized ribbed metal sheeting nailed on with leaded 1-1/2 screw nails which is now somewhat leaking. I can find that profile metal from RP Lumber. Can I directly screw new metal onto existing metal. I intend to insulate and finish the inside of building. Will the two metals together cause any problems such as condensation? RICHARD in PEKIN

DEAR RICHARD: Due to protruding nails from your existing roof, I would not recommend trying to apply new roofing directly over your old roofing. You would be far ahead to remove your old roofing, this would also allow for an effective condensation control to be placed between framing and roofing. You could also go to an entirely different roofing profile, if desired.

DEAR POLE BARN GURU: I have an existing pole building with a concrete floor. I wanted to turn it into a living space. I called my local planning/permitting dept. the person that is head of area planning said I can do this but only if I have it certified by an engineer. She did add in that she had no idea who would do this kind of work but she thinks it would be expensive. I can’t figure out what I am too certify. The building or my drawings nor can I locate an engineer in my area. I have been told that there are a lot of buildings here that have been converted to a home I just can’t find anyone who has done so it is difficult to get any information. You would think planning could guide me but they don’t have the knowledge so I’m reaching out to anyone who has went through this in the state of Indiana and may know the laws. Thanks in advance. KIM in METAMORA

DEAR KIM: Most existing pole buildings are not structurally adequate for residential purposes, unless they were specifically designed and engineered for R-3 (residential) use. Your Building Official is prudent in requiring you to have a Registered Professional Engineer review your building for structural adequacy. This engineer can also advise you of any non-conforming points, as well as how to resolve them.

A good source of how to find an experienced post frame engineer is through NFBA’s website (NFBA is National Frame Building Association) directory: https://associationdatabase.com/aws/NFBA/pt/sp/directory

This entry was posted in Pole Barn Planning, Ventilation, Professional Engineer, Pole Barn Homes, Insulation, Shouse, Pole Barn Questions, Roofing Materials and tagged insulation, steel roof, post frame house, reflective radiant barrier, textrafine, conversion to home on November 30, 2020 by admin.

Seal Walls, Fill for Compaction, and Condensation Control

Let’s close out the week with another installment of Ask the Pole Barn Guru! First up is a resolution to seal up a building, followed by assistance with compacted fill, and finally an alternative to spray foam to control condensation.

DEAR POLE BARN GURU: I purchased a pole building from you last year and there was an error that I wanted an insulated building. So I will be insulating this myself. What keeps all the drafts and bugs out at the roof eve and lower edge of side panels? I am doing house wrap on the exterior walls. MARK in MOUNT VERNON

DEAR MARK: Communication – we as humans do so much of it and all too often do not fully convey our intentions. I am just as guilty as any other person, so do not feel like you are alone in this. This is one reason we strive to do everything in writing, so both parties are clear on each other’s expectations.

Also, successful construction is not measured by how perfect things went initially, but rather by how challenges are solved to arrive at a great end result.

Your roof eaves should be sealed with inside closures, provided with your building package, to install between fascia board and roof steel, so should not be an issue there. If you have not yet installed siding, same inside closures can be placed at bottom of walls, on top of your Weather Resistant Barrier to keep any little critters from entering steel high ribs in your 1/4 inch space between base trim flat and bottom edge of wall panels.

DEAR POLE BARN GURU: I’ve worked with a Hansen Building Designer, ordered my building, and materials will start arriving in two weeks. Looking forward to it, but also a little bit ‘trepidated,’ as it’s my first post-frame build (I completely remuddled a 100 year old farm house at our last place, so that’s what I have for previous experience).

My question has to do with the compacted fill that goes onto my cleared site after the poles are concreted in. Is crusher run gravel appropriate, or is a different type of gravel recommended for better drainage (I’m not familiar with the options, so please be specific if so)?

Also, please see the attached photo of the cleared site along with a drawing I created based on what I *think* are the correct dimensions based on reading the Construction Manual and a number of your blog posts. Note that I’m planning on a 5″ thick concrete floor, and have indicated same in the drawing at exactly 5″. ED in SUMMERTOWN

DEAR ED: Awesome drawing! You should have no difficulties in assembling your own beautiful building, as I can tell you are already reading directions!

Crusher run should be adequate for your sub-base. Most important is to get any clay removed from within upper levels of your grade and to have good compaction. Top two to six inches of your fill should be clean and drained sand or sandy gravel, again well compacted.

Photos: https://hansenpolebuildings.com/uploads/polebarnquestions/7bea6f6c3d75e192515b8bd12303c72c.jpg
https://hansenpolebuildings.com/uploads/polebarnquestions/5ccc84929f35cf3f29da7f8849defaa1.jpeg

DEAR POLE BARN GURU: If not spray foam on the underside of metal roof then I saw you recommend reflective siding insulation. Would that suffice in lieu of spray foam?

DYLAN in BEDFORD

DEAR DYLAN: My first alternate choice would be to use an I.C.C. (Integral Condensation Control) https://www.hansenpolebuildings.com/2020/09/integral-condensation-control-2/ easy to install and no seams to worry about. Next choice would be a Reflective Radiant Barrier – we have it in six foot wide rolls with an adhesive pull strip to seal joints. Contact Materials@HansenPoleBuildings.com for delivered pricing (rolls are 128′ long).

This entry was posted in Ventilation, Concrete, Insulation, Pole Barn Questions, Pole Barn Planning and tagged A1V, soil compaction, closure strips, A1V reflective radiant barrier, condensation barrier, insulation on October 16, 2020 by admin.

Insulation, Spray Foam Issues, and Floor Plans

Lets close out the week with a fifth installment of The Pole Barn Guru. Today he’ll answer questions about the best insulation for a building with steel roofing over a vapor barrier over plywood, potential issues installing spray foam, and a request for a floor plan example– we now have a third party provider of interior floor plans!

DEAR POLE BARN GURU: My barn has metal roofing over a vapor barrier over plywood. How can I best insulate the ceiling if I want to keep the slope and not enclose it into an attic space? DARCY in TURNER

DEAR DARCY: Closed cell spray foam insulation between your purlins is really your only choice, as any other method requires venting from eave to ridge above the insulation layer. You can expect somewhere close to R-7 per inch. First inch should be roughly $1.30 per square foot, with 70 cents per square foot for each additional inch.

DEAR POLE BARN GURU: I am thinking of spray foaming my steel pole building, have you heard of any issues? Thanks TOM in LINO LAKES

DEAR TOM: In a not too long ago addition to our home, as well as Hansen Pole Buildings’ Productions Building warehouse, we applied closed cell spray foam directly to steel panels with excellent results. You can read more here: https://www.hansenpolebuildings.com/2020/04/spray-foam-insulation-3/. You do have to protect interior spray foam surfaces from flame and make sure your installer is experienced and well trained to avoid potential issues with stink from a poor installation.

DEAR POLE BARN GURU: Do you have a floor plan example for model #08-0602 LORRIE in CLARKSDALE

DEAR LORRIE: We provide only the structural portion of most of our buildings, so do not have a floor plan for this particular building. You can have a floor plan custom designed for this particular building while best fitting your wants and needs via this link: http://www.hansenpolebuildings.com/post-frame-floor-plans/?fbclid=IwAR2ta5IFSxrltv5eAyBVmg-JUsoPfy9hbWtP86svOTPfG1q5pGmfhA7yd5Q

This entry was posted in Alternate Siding, Building Interior, Professional Engineer, Pole Barn Heating, Insulation, Pole Barn Questions, Pole Barn Planning, Ventilation and tagged floor plans, custom design, spray foam safety, insulation, spray foam on September 25, 2020 by admin.

Double Doors, Insulation, and an Alaska Project?

We’ll continue this week with a third day of Bonus PBG’s! Today Mike take care of reader questions about adding “double doors” to the high side of a lean to, insulation to building in Climate Zone 4A with R-49, and the feasibility of building in Alaska.

DEAR POLE BARN GURU: Hi Mike, I am looking to build a lean-to that 20’x7.5’. I’m wanting to put 12’ Double doors on the high side. How would I go about framing in a door for that or are there any special requirements for that big of a door with that wide of a roof? ALISSA in GROVE CITY

DEAR ALISSA: We will have your building engineered to properly structurally support your door and door opening given wind and snow loads at your particular building site. All of this information will be included on your engineered blue prints.

DEAR POLE BARN GURU: Hello, I am going to build a post frame building with a metal roof, with OSB and synthetic roof felt. What would you recommend to insulate the underside of the OSB with? They are scissor trusses with a cathedral ceiling. The walls will be OSB and wrapped with house wrap so, looking what to insulate them with too. Please help. Thanks, JEREMY in CLARKSVILLE

DEAR JEREMY: Please keep in mind, you cannot screw steel roofing down to OSB, you will still need to have purlins. You are in Climate Zone 4A so R-49 is required for attic insulation. Order your trusses with an 18″ raised heel and blow in 16″ of fiberglass or cellulose insulation. Vent your eaves and ridge. For walls, a minimum R-20 is required. Use a minimum of 2×6 bookshelf style girts and BIBs insulation (ideally) or unfaced batts, with a well-sealed 6mil visqueen vapor barrier on the inside.

DEAR POLE BARN GURU: Looking to build a barndominium in Alaska. Is that feasible and if so are there any builders? LAUREL in ST. CLOUD

DEAR LAUREL: We have provided numerous fully engineered post frame buildings to clients in Alaska, however we are fairly certain they all provided their own labor to assemble (DIY). Typically we have delivered all materials to Port of Seattle docks and our clients have secured barge/container space for transport to Alaska. We have also had clients schedule flat bed trucks to pickup their buildings from our shipping locations in Washington, however this would be a much more rare circumstance.

There are builders from the lower 48 states who would travel to Alaska to build, obviously for the right price.

This entry was posted in Barndominium, Pole Barn Questions, Roofing Materials, Pole Barn Planning, Pole Building Doors, Ventilation, Professional Engineer, Sheds, Pole Barn Homes, Pole Barn Heating, Insulation and tagged double doors, R-49, Proper insulation, insulation, Alaska building on September 24, 2020 by admin.

Tyvek Weather Barrier, Overhead Door Sizes, and Slab Insulation

This week the Pole Barn Guru answers questions about use of Tyvek weather barrier, best size for overhead garage doors, and insulation for a slab.

DEAR POLE BARN GURU: Hi, I was thinking of putting up a metal clad pole building and insulating it with R28 batt. Wondering your thoughts on adding Tyvek to the outside to help protect against the weather? Not sure if the cost is worth it? Most of the builders around here don’t recommend it. DOUG in REGINA

DEAR DOUG: Your local builders probably do not recommend use of a Weather Resistant Barrier (WRB) in walls because they fear increasing of prices on their quotes – they are selling low price, rather than best value for their clients.

If you are not going to flash and batt (https://www.hansenpolebuildings.com/2020/01/flash-and-batt-insulating-barndominium-walls/) your walls, then use of a WRB is an excellent choice as it allows any moisture from within your insulation cavity to escape outward. Use unfaced batts and then cover interior of your walls with well-sealed 6mil clear visqueen prior to an interior finish.

DEAR POLE BARN GURU: I’m fixin to build a barn, 40×40 12’ walls with 3 overhead doors. Going to put a lift in it. Have any suggestions on door size and spacing. I live in all sand so for my post I’m buying sono tubes so it won’t cave in on me. What size sono tubes? Planning on 6” concrete floor with thickened slab where hoist goes. Anything I’m forgetting? ANDREW

DEAR ANDREW: You actually probably need at least a 12′ ceiling for a lift. I always recommend at least 3′ from a wall and 3′ in between (it avoids door dings). With a 40′ wall – this will not quite work out (in my ideal world). I like 10′ wide doors, as they keep mirrors on much better. I also like 8′ tall doors, hardly any more than 7′ and gives room for racks, most lifts, etc.

In summary I would do (2) 10′ x 8′ (1) 10’x10′ (might as well take advantage of the ceiling height. Go 3′ from corners and 2′ in between.

Our third-party engineer will determine depth and diameter of sonotubes and they will be called out on your sealed plans.

DEAR POLE BARN GURU: Hi Mike, I am working on building a post frame home in Eastern Oregon. Looking for ideas on slab insulation detail at perimeter edge. The home will not have radiant floor heat.

I am having trouble deciding on how to insulate the perimeter slab. Oregon requires minimum R-15 for slab edge insulation. Ideally I would prefer to see concrete at exterior perimeter vs treated grade board that’s visible, however the treated grade board seems to be most cost effective in design. TRENT in WALLA WALLA

DEAR TRENT: I had just recently done this for one of our clients and we will be adding it to our construction manual. This hides your splash plank (grade board). Thicknesses and dimensions can be found here (https://www.huduser.gov/publications/pdf/fpsfguide.pdf Table 2, Page 6). Even though you are not using radiant heat, I would run Pex-Al-Pex tubes in my floor and do under slab insulation. It is a huge selling point and gives you flexibility to add radiant floor heat easily at a later date.

This entry was posted in Pole Barn Planning, Pole Barn Homes, Overhead Doors, Post Frame Home, Insulation, Pole Barn Questions and tagged insulation, housewrap, tyvek, overhead garage doors, Weather barrier, foundation insulation on August 10, 2020 by admin.

Attic Venting, Moisture Reduction, and a Vapor Barrier

This week the Pole Barn Guru answers reader questions about ventilation for an attic space, what type of insulation to use for the reduction or elimination of moisture, and to place a vapor barrier under the concrete slab.

DEAR POLE BARN GURU: I know you have answered a few questions regarding attic venting so I apologize if this is a repeat. I am looking at finishing the ceiling in my 24′ x 48′ pole barn with thin gage interior steel and blowing in insulation. I currently only have soffit on one gable end and I can see daylight coming in from under the trim on the other end. According to some other threads I have read, I need 3.84 sq. ft. of venting area. The gable end soffit is approximately 25 sq ft but I don’t know how much of that is free venting area. Do you count the whole 25 sq. ft? Also, any recommendations for what to do on the other end? Is the daylight that I can see coming in under the trim good enough? BRYCE in ZIMMERMAN

DEAR BRYCE: By Code you are unable to count any contribution from gable end soffits and areas between overhanging end purlins should be blocked solid to prevent airflow (and to properly create a load path to transfer shear forces from roof to ground). A construction flaw (such as daylight coming in under trim, probably should be fixed, rather than counted. By Code requirement is 3.84 square feet or 552.96 square inches of net free ventilating area located in upper 1/2 of your building’s attic space. My recommendation would be to install gable vents sufficient to provide airflow requirements.

DEAR POLE BARN GURU: What type of insulation do I need to keep out moisture in my residential building? JACLYN in WHITEHALL

DEAR JACLYN: Here is my ultimate guide to post frame building insulation https://www.hansenpolebuildings.com/2019/11/post-frame-building-insulation/

More important is removing sources of moisture https://www.hansenpolebuildings.com/2018/10/pole-barn-moisture-issues/

DEAR POLE BARN GURU: I have nearly completed my DIY Hansen Building and am preparing to pour the slab. Is there a way to search the blog posts for my questions? I am wondering if I should install a vapor barrier under the concrete or wait and seal it after? Is 1/2″ rebar recommended? Should I use an 18in grid or can I go on the cheap and get away with 2ft? Planning on a 5 inch slab. NICK in GLIDDEN

DEAR NICK: Good to hear from you, we are looking forward to seeing photos of your new building!

You should install a well-sealed vapor barrier under your slab while Code requirement is 6mil, however 15mil is far less likely to be damaged during a pour. Run vapor barrier up sides and onto top of 2×8 splash planks Overlap seams by at least 6″ and tape. Most often we see 1/2″ rebar on a 16″ grid.

This entry was posted in Building Overhangs, Ventilation, Concrete, Pole Barn Questions and tagged insulation, vapor barrier, gable vents, attic venting, concrete vapor barrier on July 6, 2020 by admin.

Bonus Round 2– Backfill Compaction, Blueprints, and Insulation

Today’s BONUS Round of PBG discusses backfill compaction, finding an engineer to draw blueprints for a building of reclaimed wood, and the ins and outs of insulation.

DEAR POLE BARN GURU: I have 18” diameter x 60” deep pits for 6×6 posts. My backfill material and method is ¾”less gravel with every 8” compacted. But how to compact inside of pit with 6×6 post located center of pit. HIRO in TUMWATER

DEAR HIRO: Tamp soil firmly every six inches of fill depth, or less, to achieve a minimum 2000 psf (pounds per square foot) compaction. To compact properly, use a hand operated 4×4 eight feet in length raising it four feet and dropping four or more times on each four inch square area. Compaction proof: when a 2×4 butt end will not penetrate over 1/8” under 170# of pressure.

DEAR POLE BARN GURU: I am planning a post and beam self build. I do not want to use a kit. This will be a totally reclaimed wood build I need BLUEPRINTS not a floor plan. I have my basic floor plan. Located in 40353. Any suggestions for who can do this for me at an affordable price? DEE in MY STERLING

DEAR DEE: For engineered blueprints in Kentucky please try reaching out to Patrick McGuire, PE SE in Boston, KY. (574)367-8305 www.patmcguirepe.com.

DEAR POLE BARN GURU: I am planning to build a 40 x 60 pole barn, my plan is to insulate it over time with metal panels on ceiling with blown insulation and batts on walls. My question is would bubble wrap or double bubble under roof panels and house wrap on walls be the best way to go for construction of building? (It was suggested to me to use OSB under roof but that seems like it would add a lot of cost if not needed) ROBERT in TIPP CITY

DEAR ROBERT: Thank you for reaching out to me. Here is my Ultimate Guide to Post Frame Building Insulation https://www.hansenpolebuildings.com/2019/11/post-frame-building-insulation/

This entry was posted in Pole Barn Design, Pole Barn Planning, Ventilation, Rebuilding Structures, Insulation, Pole Barn Questions and tagged insulation, blueprints, engineered design, backfill, compaction on June 19, 2020 by admin.

Slab or Crawl, Insulation, and Building by a Leach Field

This Monday the Pole Barn Guru answers reader questions about building on a slab or with a crawl space, insulation for a shop, and if a person is able to build near a leach field.

DEAR POLE BARN GURU: I appreciate the building technology used when building a residential pole barn. I am not yet convinced about a slab floor. Although radiant heat is a plus I have two concerns. 1st I’m not sure of the impact when walking on concrete and what is done about air conditioning the building. Have you seen pole framing on a stem wall crawl space deck. Thanks. JOHN in SUMMERSVILLE

DEAR JOHN: Although our own shouse has geothermal radiant floor heating and cooling (https://www.hansenpolebuildings.com/2016/12/modern-post-frame-buildings-geothermal/) I tend to agree with you about what surface I would like to live upon. If I had to stand on concrete for very long, my knees would be screaming at me. We have provided many post frame buildings built over crawl spaces, with most using embedded columns and attaching raised wood floor supports to them. This is far more cost effective than pouring a stemwall (we have had clients go this route as well). For extended reading please see https://www.hansenpolebuildings.com/2019/03/slab-on-grade-or-crawl-space/.

DEAR POLE BARN GURU: I’m working with Greg Lovell on a building design. Pole barn 30 x 48 x 10 will be walled of to two 24 X 30 shop areas.

My question is on insulation, I’ve read you recommend a ceiling and insulating above that with a vented ridge.

So… if this is not going to be a building I heat 24/7 and never cool. Can I get by with reflectix under the metal roofing and insulating between the purlins with unfaced insulation, if I’m only going to heat it when I’m in it during the winter (heat with a wood stove).

Your post says if I do it this way I need to construct an air gap between the purlins and the roofing material, given the above scenario do I need this air gap if I only heat it a few times a week during the day? Obviously if I do need the air gap the ceiling would be a better way to go. LEE in IDAHO FALLS

DEAR LEE: Code does require airflow above insulation from eave to ridge with this scenario. An option might be to use two inches of closed cell spray foam insulation applied directly to roof steel underside. This would eliminate a need for a Reflective Radiant Barrier as well as ventilation above it. Closed cell spray foam should run roughly two dollars per square foot of roof surface and provide about R-13.

Advantage of a ceiling with insulation blown in is you only heat area below ceiling. Should you or some future user decide to climate control, this would provide a big start.

DEAR POLE BARN GURU: Can you build a pole barn at the bottom of a leach field? TRACE in JAMUL

DEAR TRACE: Yes you can. Typically most jurisdictions require any non-full foundation buildings to be at least 10 feet from any leach line. Consult with your local Health Department for requirements for your jurisdiction.

This entry was posted in Pole Barn Questions, Pole Barn Planning, Ventilation, Concrete, Pole Barn Heating, Insulation and tagged insulation, spray foam, crawl space, Slab floor, building by leach field on May 25, 2020 by admin.

A Garage Apartment, A Moisture Problem, and Insulating a Ceiling

Today’s Pole Barn Guru answers questions about building a garage apartment aka a “Shouse,” how to address a moisture problem, and the best way to add insulation to a ceiling.

DEAR POLE BARN GURU: Can I design a garage apartment pole barn? JAY in HINTSVILLE

DEAR JAY: You may not have this ability however we have experts who can assist you. To develop a workable custom floor plan, designed specifically to meet your wants, needs and budget please use this link: http://www.hansenpolebuildings.com/post-frame-floor-plans/?fbclid=IwAR2ta5IFSxrltv5eAyBVmg-JUsoPfy9hbWtP86svOTPfG1q5pGmfhA7yd5Q

DEAR POLE BARN GURU: Live in the Midwest, have a 54 x 36 pole barn well insulated, walls, and ceilings. When it rains a lot I have a moisture problem, My building is approx. 1950 Sq. Ft. I found a dehumidifier that covers 3,000 sq. ft. I was thinking about putting one in the pole barn, it can run continuous if I put a hole in the side, for a drain, and let it drain out, just leave it running on its own as it needs to. Is this Ok to do to solve my issue? RON

DEAR RON: A dehumidifier may resolve your building’s symptoms, however not its problem. As this is a function of rain, I am led to believe you need to eliminate or reduce your moisture source. If your building does not have a vapor barrier under your concrete floor, seal top of floor. If you do not have rain gutters install them and ensure runoff is directed well away from building. Make sure ground outside of building is sloped away at least 5% for 10 or more feet.

DEAR POLE BARN GURU: I have a 32X46X15 pole barn with purlins attached to the outside of the 6×6 beams. The barn has soffits and a vented ridge cap and is set up for a ceiling. I have since decided to keep the rafters exposed and have questions about sealing up the soffits and ridge cap but leaving several small openings in the ridge cap to allow for humidity to escape.

How much should I leave open on the ridge cap and should I totally seal off the soffits? Will it be ok to leave the beans and rafters exposed, putting a vapor barrier in between the beams and the rafters?

What are your thoughts on 2in foam with no vapor barrier glued directly to the metal in between the purlins every 2feet? Then another 2in foam board with a vapor barrier placed on top of that screwed to purlins and can spray foam the edges and gaps? Thanks for all your help! MARK in VALPARAISO

DEAR MARK: My response is with a thought you are trying to climate control your building to some extent. Your proposal to use two inch-thick foam insulation board sounds to be highly labor intensive as well as being fraught with challenges in trying to achieve a complete air seal. Any air gaps would allow for warm moist air from within your building to not only condense against your building’s steel cladding, but also to remain trapped there, potentially being a cause of premature degradation of steel panels.

I would recommend you look towards closed cell spray foam as a solution for both insulation as well as condensation control. You will want to completely seal both eave and ridge then have at least a two inch thick layer of closed cell foam sprayed on interior face of roofing and siding. A mechanical dehumidifier should be used to control relative humidity with your building.

This entry was posted in Ventilation, Pole Barn Apartments, Shouse, Insulation, Shouse, Pole Barn Questions and tagged condensation, spray foam, foam boards, moisture, shouse, garage apartment, insulation on May 4, 2020 by admin.

Insulating an Existing Post Frame Building Attic

We are in an era where climate control of brand new post frame buildings is extremely common. It is also much easier to insulate (or plan for it) at time of construction, rather than having to go back and do it afterwards.

For new post frame buildings, here is my Ultimate Guide to Post Frame Building Insulation: https://www.hansenpolebuildings.com/2019/11/post-frame-building-insulation/.

Loyal reader DAMON in SPOKANE is fortunate to have some parts of his existing post frame shop made easy for retrofit insulation. He writes:

“Hi,

First I want to say I love your web site, the information I’ve been reading is invaluable! I am located in Spokane County. I have a 24x24x10 post frame garage that was here when I purchased the house. The walls have commercial girts R19 insulation. I would like to heat this garage and use it as a woodworking shop. Right now the ceiling is open and there is no insulation. The roof is sheeted with OSB, then felt then steel roofing panels. There is no ventilation or overhangs to install soffit vents. The roof has 4:12 pitch.

I am considering one of two options. The first is to spray foam under the roof decking with closed cell foam, about 2″ which would give me about an R14. This would mean I would have to heat a larger air volume all the way up to the roof. Is this an effective method? Will the closed cell foam seal everything and hold the warm air in efficiently? I supposed I could install a couple of slow turning ceiling fans to push the warm air back down.

Installing a ceiling

The second alternative is to add a ceiling. I was able to confirm that the garage was built with bottom load trusses. I could install joists and an osb ceiling and then go with a blown in insulation, maybe R38. Because there is no ventilation I was thinking of adding large appropriately sized gable vents to provide the ventilation since I do not have soffit vents nor a ridge vent.

Of the two options, is one a better consideration than the other? I know you’re probably pretty busy, I appreciate any time you have to help me with my decision.”

Mike the Pole Barn Guru responds:
Thank you very much for your kind words, hopefully you have been entertained as well as informed!

As your building was built with trusses designed to support a ceiling, I would recommend you pursue this route. You would need to add gable end vents in the upper half of each gable with a net free ventilation area of at least 139 square inches per end. Please keep in mind this is not vent dimension, but net free area only.

Your building’s roof trusses probably do not have raised “energy heels” so it would be most practical to use closed cell spray foam insulation along two feet closest to each eave sidewall (applied to top side of ceiling finish). I would recommend you blow a minimum of R-49 across the balance of the attic area as this will meet minimum recommended attic insulation levels from www.energystar.gov. Your spray foam applicator can make recommendations for the thickness of his or her product.

Also, please consider using 5/8″ Type X sheetrock for your ceiling. It will be less expensive than OSB and provides some degree of fire resistance.

This entry was posted in Insulation, Pole Barn Questions, Pole Barn Design, Pole Building How To Guides, Pole Barn Planning, Ventilation, Building Interior and tagged ridge vent, Sheetrock, soffit vents, closed cell spray foam, roof decking, gable end vents, type X sheetrock, insulation on April 2, 2020 by admin.

Should My Barndominium Have a Vapor Barrier?

Should My Barndominium Ceiling Have a Vapor Barrier?

With barndominiums, shouses (shop/house) and post frame homes becoming immensely popular, I have been learning more than I ever thought I wanted to learn about them. Rather than me just spewing on, today’s expert advice comes courtesy of building scientist Joe Lstiburek.

Plastic vapor barriers should only be installed in vented attics in climates with more than 8,000 heating degree days. You can forego the plastic and use a vapor retarder (kraft-faced insulation or latex ceiling paint) in all other climates except hot-humid or hot-dry climates. In hot-humid climates, attics should not be vented and vapor retarders should not be installed on the interior of assemblies.

In hot-dry climates a vapor retarder should also not be installed, but attics can be vented. All attics — vented or unvented — should have an air barrier (a properly detailed airtight drywall ceiling, for example) regardless of climate.

Omitting a ceiling vapor barrier by arguing that “you have to let the moisture escape” or “because the house has to breathe out the top” is actually correct, in a way. It’s also incorrect, in a way. Now, I’m a real fan (ha, ha) of controlled mechanical ventilation to limit interior moisture levels in cold and mixed climates, as well as to limit other interior contaminants in all climates. In other words, all houses require controlled mechanical ventilation in order to “breathe.” It is also my view that this necessary air change should not happen because of a leaky attic ceiling, attic vents, or even leaky walls. Hence the requirement for an air barrier and controlled mechanical ventilation in all houses regardless of climate.

Having said that, I do not have a problem with relieving some of the moisture load in the house via diffusion. This can be achieved through a roof assembly designed to handle it, such as a vented attic in a moderately cold or mixed climate. It’s important to understand that this is a climate-specific recommendation. In a well insulated attic in a very cold climate (more than 8,000 heating degree days), there is not enough heat loss into an attic from the house to allow for much moisture removal through ventilation. That’s because attic ventilation requires heat loss to remove moisture from attics. Cold air can’t hold much moisture. So ventilating a heavily insulated attic with outside air when it is really cold does not remove moisture. We do not want any moisture to get into an attic in a severely cold climate for this reason. As you move south into regions where it is not so miserably cold, this changes: Hence, the recommendation for a vapor barrier in a severely cold climate but only a vapor retarder in most other locations.

In the old days in severely cold climates, where attics were poorly insulated, it was okay to omit a plastic ceiling vapor barrier. The heat loss from the house warmed the attic sufficiently to allow attic ventilation to remove moisture from the attic. Cold outside air was brought into the attic and warmed up by the escaping heat loss, giving this air the capacity to pick up moisture from the attic and carry it to the exterior. This worked well until we added large quantities of attic insulation. With the added insulation, the attic stayed cold and so did the ventilating air from outside, which was now unable to effectively remove attic moisture. Hence the need to reduce moisture flow into the attic and the need for a vapor barrier.

There’s one other important qualification: Vapor moves in two ways, by diffusion through materials, and by air leakage through gaps and holes in building assemblies. Between the two, air leakage moves far more moisture than vapor diffusion. A vapor barrier in an attic assembly in a severely cold climate with the absence of an air barrier will likely be ineffective. On the other hand, an air barrier (a properly detailed air-tight drywall ceiling, for example) in the absence of a vapor barrier can be effective, since it stops the flow of vapor-laden air. You can’t just install plastic in a ceiling and assume it is also an air barrier. For plastic to be an air barrier, it needs to be continuous, meaning all joints and penetrations must be taped or caulked.

Mike the Pole Barn Guru; Good stuff to remember. Thanks Joe!

This entry was posted in Pole Barn Design, Ventilation, Pole Barn Homes, Pole Barn Heating, Post Frame Home, Barndominium, Shouse, Insulation and tagged air leakage, insulation, attic moisture, vapor barrier, controlled mechanical ventilation, attic ventilation, Air barrier on March 17, 2020 by admin.

Pylon Sizes, Insulating a Pole Barn, and Plastic for Drainage

This week the Pole Barn Guru answers reader questions about concrete pylon sizes, how to best finish and insulate an existing structure, and the best plastic for drainage.

DEAR POLE BARN GURU: What size do the concrete pylons need to be for a 24×36 building with an 11’ roof peak to be used for storage. No footer, just the basic building with 6”x6” posts. JAMES in VERSAILLES

DEAR JAMES: This information should have been clearly indicated on engineer sealed plans you are using for construction. Actual required depth, diameter and amount of concrete required to prevent settling, uplift and overturning is carefully calculated by your building’s engineer, once all factors can be considered. These include, but are not limited to: soil strength at your site, building wall height, roof slope, weight of building itself, snow load, wind speed and wind exposure, seismic considerations, whether building is fully or partially enclosed or is ‘open’, as well as spacing of columns. In most cases, I would expect to see an engineered design of roughly 40 inches in depth, 18 inches in diameter, with a minimum of 18 inches depth of concrete in bottom of hole (a bottom collar) and base of column held up eight inches from bottom of hole. A steel uplift plate is typically placed on columns in concreted area to prevent uplift. All of these factors as well as typical suggestions above should be fully reviewed and sealed by your building’s engineer prior to your moving forward.

DEAR POLE BARN GURU: I’ve been reading through Mike’s information regarding post frame construction.

My wife and I moved into my parent’s old house, and would like to finish the inside of the pole barn that my father built 4 years ago. The trusses have a BCLL of 10 lbs. There’s single bubble between the purlins and metal, so the underside of the roof is always dry. We’d like to insulate the barn, but there is no housewrap (Tyvek) on the walls. My wife works and I’m disabled, so we don’t have very much extra money to spend. I’m physically not able to remove the metal on the walls and install housewrap. We can’t afford to hire someone to do this. We also can’t afford to have an insulation company spray foam the walls which would solve our problem. My father left about 60 new sheets of EPS foam board, and 50 – 60 new rolls of unfaced fiberglass insulation in the barn. Instead of taking the metal off the walls, would it be possible to wrap the interior of the walls in housewrap? It would be on the inside of the wall girts and wrap around the inside of the post. Would this prevent condensation from forming in the walls? Would it do any good to cut the EPS foam board and put it between the wall girts and fill all the edges of the EPS board with spray foam? I’m trying to come up with a practical solution to the problem, and was hoping Mike could help. I don’t want to ruin the fiberglass insulation, or the EPS foam board. I read one of Mike’s post about his wife being in a motorcycle accident and is now a paraplegic. I was driving home from work 19 years ago, and a big truck hit my car in the driver’s door. I was lucky to survive and was in a wheelchair for over 10 years. I still have the desire to do stuff out in the garage, but am very limited to what I can actually do. You never know what your future holds. Let me know if Mike has any possible solutions. I would appreciate it. GREG

DEAR GREG: Thank you very much for being a loyal reader.

Best possible solution would be to resell the EPS and the fiberglass and put those funds towards two inches of closed cell spray foam.

Trying to cut foam board and completely air seal it would be lots of labor and impossible to achieve. A Weather Resistant Barrier (Tyvek or similar) on the inside of the wall would either trap moisture in the wall or have it passing through into your interior without solving condensation against your wall steel. Chances are you would end up with some damp fiberglass over time.

DEAR POLE BARN GURU: I am considering using 6 mil plastic sheeting about 5 feet wide from the bottom of the outside wall to drain any rainwater away from the building. Do you know of any issues this might present? RON in WINSTON

DEAR RON: If I was going to do this I would use 15mil black plastic as 6mil will just not hold up over time. I would seal it to my building’s pressure preservative treated splash plank and make sure to have ground sloping away from my building beneath plastic minimum of 5% (three inches in five feet).

This entry was posted in Pole Barn Questions, Trusses, Ventilation, Footings, Insulation and tagged insulation, spray foam, footings, Plastic for Drainage, pylons on March 2, 2020 by admin.

Price Per Square Foot, Proper Post Treatment, and XPS

This week the Pole Barn Guru answers questions about the price per square foot for a hangar, the proper post treatment for in ground use, and use of XPS insulation between steel and wall posts.

DEAR POLE BARN GURU: What is the approximate price per square foot for a 62 x 130 t hangar? KENNETH in PUEBLO WEST

DEAR KENNETH: Thank you for your interest in a new Hansen Pole Building. Your question is rather like asking what is an approximate price for a new car – what type of car?

A Hansen Pole Buildings’ Designer has been attempting to reach out to you to get more specifics on what you have in mind in order to get even a close price range for you.

Will this be a T hangar https://www.hansenpolebuildings.com/2013/09/airplane-t-hangar/ or a nested T? https://www.hansenpolebuildings.com/2013/09/nested-t-hangar/

What opening widths and heights will you require? Hangar doors can impact building height (and price) greatly. Sliding doors are a less expensive design solution than bi-fold or one-piece hydraulic doors, however present their own unique challenges.

DEAR POLE BARN GURU: I have built post frame buildings on and off for 43 years. What is the industry doing to correct the problem of the post rotting off at ground line on post frame buildings? I have attempted to repair buildings in this condition that are settling into the ground. MATT in CLAREMORE

DEAR MATT: In my humble opinion, this could be resolved by having clear markings on Pressure Preservative Treated wood to not leave any doubt as to what proper use is. I have stomped my feet on this very issue for years: https://www.hansenpolebuildings.com/2014/05/building-code-3/.

Over my 40 year post frame building career I have yet to see a documented case of a properly pressure preservative treated column rotting off.

DEAR POLE BAN GURU: Good Afternoon .

I have been exploring building a post frame home. Is using a combination of XPS and the external sheathing (~2.0 to 2.5″) and bat insulation in the bays (~R19-R26) possible. These two articles seem to me that the dew point would move inside the XPS during the MN winters and make the wall assembly much more durable. Do you think this might be correct? If so, would Post Frame construction easily adapt to this type of assembly?

https://www.buildingscience.com/documents/digests/bsd-controlling-cold-weather-condensation-using-insulation

https://www.buildingscience.com/documents/bareports/ba-1301-guidance-taped-sheathing-drainage-planes/view

TIM in ST. PAUL

DEAR TIM: Designed right, post frame homes are wonderful. My lovely bride and I live in an 8000 square foot post frame shouse (shop/house) not too far distant from you (we are roughly 200 miles due West).

Post frame buildings work structurally very similar to why jet airlines hold together – their ‘skin’ is holding everything together. With post frame, wind loads are transferred from building to ground through this steel roofing and siding skin.

When non-structural insulation boards (XPS) are inserted between framing and steel siding, screws holding steel would have to be exceedingly long. Screw shanks through XPS sheathing would deform (bend) under extreme wind events, causing a reduction in abilities to properly transmit loads. This could contribute to premature building system failure.

An easier solution would be to use two inches of closed cell spray foam insulation between wall girts on steel siding interior surface. This would accomplish a similar end result, without a compromise in building strength.

This entry was posted in Ventilation, Columns, Barndominium, Insulation, Pole Barn Questions and tagged insulation, price per square foot, UC-4B, post rot, post treatment, building costs, XPS boards on February 10, 2020 by admin.

Building Permits, Building Changes, and Frost Protection

This week the Pole Barn Guru answers questions about ability to “build … without any problems…” permitting, adding wall skirting to an open building, and appropriate frost protection.

DEAR POLE BARN GURU: Can I build my pole barn in Hernando County without any problems from the county for permitting which is located in Brooksville, Florida? CHARLES in BROOKSVILLE

DEAR CHARLES: Maybe – you need to be discussing with your county’s Planning Department at (352)754-4057. It will depend upon zoning of your property, restrictions and lot size.

This will help you along: https://www.hansenpolebuildings.com/2013/01/planning-department-3/

DEAR POLE BARN GURU: Bought a home with existing pole barn and need to find a local contractor to skirt it. How do I find someone to do underpinning? JANE in HIXSON

DEAR JANE: Before making changes to your building, such as this, it would behoove you to consult with engineer who originally designed. If they are unknown or unavailable, you should consult with an engineer who can evaluate what you have and what you want done, in order to determine if structural upgrades will be necessary. Many pole barns with little or no sides were not originally designed to support this added wind load, and it is best to be safe, rather than sorry.

Once you have engineer approval, check to see if a Building Permit is required.

Only then could you go to your local Craigslist and post what you want done under “Gigs”. Be fairly specific and you should receive several qualified responses.

DEAR POLE BARN GURU: We plan on installing a cement slab floor inside our pole building for our farm shop. We were planning to install hard board insulation 2 ft deep 2 inches thick around the perimeter of the building. But we have a footing and wall of 42 inches underneath insulated garage doors. Do we need to have insulation on the outside of the walls below grade to keep frost from migrating inside under the floor? We have a 48 ft door, plus a 24 and a 16 ft door on this building. We will drive trucks or combines inside this building. We are doing this project right now…we have finished first wall. Thank you for your help. ED in FREELAND

DEAR ED: Yes, you should be placing insulation outside of your building walls, below grade, to prevent frost from migrating under your concrete floor. Please read this article for more information: https://www.hansenpolebuildings.com/2016/11/frost-protected-shallow-foundations/

This entry was posted in Pole Barn Questions, Building Department, Steel Roofing & Siding, Pole Building Siding, Concrete, Professional Engineer, Insulation and tagged insulation, building permits, wall steel, building changes, frost on December 16, 2019 by admin.

Post Frame Condensation and Insulation Challenge

Solving Yet Another Post Frame Condensation and Insulation Challenge

Long time loyal readers will sigh as yet another post frame building has been erected without thoughts to how to properly insulate and control condensation. Had our new friend invested in a Hansen Pole Building, chances are good we would not be having this question and I would have had to write about something else today! Our Building Designers follow with these recommendations: https://www.hansenpolebuildings.com/2019/11/post-frame-building-insulation/.

Our new friend COREY in POST FALLS writes:

“I have a 36×48 pole building with trusses on 12’ with BCDL 5psf, the roof is plywood sheeted with composition roofing with ridge vent and gable vents. The wall Purlins are on the exterior of the poles and there is no vapor barrier. I would like to install a ceiling with insulation and insulate the walls. I am looking for vapor barrier and insulation recommendations. Was thinking of installing 2×4 on 24 centers to bottom of trusses and installing OSB and blown in insulation, and then framing in between poles adding batt insulation and sheeting with OSB, but am unsure of controlling vapor. Thank you.”

Mike the Pole Barn Guru responds:

Small world, many years ago I graduated from Post Falls High School!

A vented ridge relying upon gable vents as an air intake is usually very inefficient. You should make sure your vents in each end are located in the top half of your attic and have at least 415 square inches of net free ventilating area on each end. This means you are probably going to have to add more vents. Effective ventilation of this area is essential to preventing mold and mildew in your attic.

Wall girts flat on column exteriors are inadequate to carry imposed loads and will not meet deflection limitations. I would suggest you reinforce each of them to create either an “L” or a “T”. Assuming you have 6×6 wall columns, you could place a 2×8 bookshelf style girt on top or bottom of each girt, nailing through 2×8 into existing girts with a 10d common nail at say 12 inches on center. This will create an insulation cavity and allow for easy interior finish.

For ceiling joists between your trusses, 2×4 will not be adequate you should use 2×6 #2 with joist hangers on each end.

Unless you have a Weather Resistant Barrier (https://www.hansenpolebuildings.com/2016/01/determining-the-most-effective-building-weather-resistant-barrier-part-1/) between framing and wall steel, my recommendation would be to have two inches of closed cell insulation spray foam to the inside of wall steel. Then fill balance of wall cavity with BIBs insulation: https://www.hansenpolebuildings.com/2011/11/bibs/ with a well sealed vapor barrier towards the inside space.

This entry was posted in Insulation, Ventilation, Pole Barn Questions, Building Interior, Pole Barn Design, Pole Building How To Guides, Pole Barn Homes, Pole Barn Planning, Pole Barn Structure, Barndominium and tagged batt insulation, gable vents, bookshelf wall girts, vented ridge, insulation, vapor barrier, barndominium condensation, condensation, BIBS insulation on December 4, 2019 by admin.

Post Frame Building Insulation

Pole Barn Guru’s Ultimate Guide to Post Frame Building Insulation

When it comes to insulating any building (not just post frame ones – like barndominiums) there is a certain point of diminishing returns – one can spend so much they will never, in their lifetimes, recoup their investment.

Here my ultimate guide to post frame building insulation is based upon practicality and obtaining the best possible value for investment.

There are some basics applicable to any steel covered building:

Under any concrete slab on grade inside a building, place a well-sealed vapor barrier. Read about under slab vapor barriers here: https://www.hansenpolebuildings.com/2017/11/vapor-barriers-slabs-grades/.

Between roof framing and steel roofing – please do not assume condensation is not going to be a problem. At some point in time it will become one and if precautions are not taken regrets will happen. Condensation under roof steel is maybe number one of the issues I am asked to assist with.

Least expensive financially, but does take some extra labor hours, especially if it is windy – a single air cell layer reflective radiant barrier. Six foot widths will install much quicker than four foot. Make sure to order with a six foot width NET COVERAGE and an adhesive tab along one edge with a pull strip. Without an adhesive tab all butt edges will require seam tape, not expensive, but adds lots of time. Do not waste your money on adding an extra approximate R 0.5 for double bubble (two layers of air cells).

For a slightly great investment in materials, hours of labor can be saved by the use of an Integral Condensation Control bonded to roof steel. This would be my product choice. https://www.hansenpolebuildings.com/2017/03/integral-condensation-control/.

Next higher cost would be sheathing the roof with either OSB (Oriented Strand Board) or plywood on top of roof purlins. Roof purlins will need to be spaced appropriately so sheathing seams fall on purlins (16, 19-3/8 or 24 inches on center). Roof truss top chord live load must be increased to allow for greater dead loads. Either 30# felt (asphalt impregnated paper) or an Ice and Water Shield must be placed between sheathing and roof steel. Roof screws must still be placed to go into purlins, as thin sheathing is inadequate to adequately hold screws.

Bigger financial investment, but no extra labor involved is to have two inches of closed cell foam sprayed on the underside of roof steel. This will prevent condensation and is noise deadening. As a rough budgetary figure, plan upon spending roughly two dollars per square foot of roof surface.

Storage/Utility Buildings

If you ever believe anyone might ever have a future desire to climate control your building then provisions should be made for making it easiest to make future upgrades.

For now we will assume this building is totally cold storage. If it might ever (even in your wildest dreams) be heated and/or cooled include in your initial design, walls with a Weather Resistant Barrier (https://www.hansenpolebuildings.com/2016/01/determining-the-most-effective-building-weather-resistant-barrier-part-1/) between framing and siding.

Taking walls one step further would be ‘commercial’ bookshelf wall girts (https://www.hansenpolebuildings.com/2011/09/commercial-girts-what-are-they/).

In roof – have trusses designed to support a ceiling load, ideally of 10 pounds per square foot (read about ceiling loaded trusses here: https://www.hansenpolebuildings.com/2016/03/ceiling-loaded-trusses/).

Trusses should also be designed with raised heels to provide full depth of future attic insulation above walls (https://www.hansenpolebuildings.com/2012/07/raised-heel-trusses/).

Make provision for attic ventilation, by having an air intake along sidewalls using enclosed ventilated soffits and exhaust with a vented ridge.

Any overhead doors should be ordered insulated – just a good choice in general as, besides offering a minimal thermal resistance, they are stiffer against the wind.

Equine Only Use

Same as storage/utility however ventilation is essential (and often overlooked). (Read more on stall barns here: https://www.hansenpolebuildings.com/2012/08/stall-barn/)

Garage/Workshop/Man Cave/She Shed/House/Shouse/Barndominium

Many previous recommendations are going to be repeated here. Ultimately it is going to depend upon willingness to include higher R values in initial budget, rather than having increased utility bills forever.

Start with a Frost-Protected Shallow Foundation – post frame version (https://www.hansenpolebuildings.com/2016/11/frost-protected-shallow-foundations/) with sand on the inside rather than a thickened slab. This makes for an excellent and affordable design solution.

For walls, we will again work from generally ascending price and R values.

On low end would be having installed a weather resistant barrier beneath wall steel, in conjunction with commercial bookshelf wall girts. Fill insulation cavity with unfaced batt insulation and cover inside face of wall with a well-sealed six ml clear visqueen vapor barrier. As an alternative to fiberglass would be mineral wool insulation as it is not affected by moisture (https://www.hansenpolebuildings.com/2013/03/roxul-insulation/). This method can be entirely done D-I-Y.

I have personally used BIBs (https://www.hansenpolebuildings.com/2011/11/bibs/) in several buildings, including my current barndominium home. It does require a certified installer.

A Weather Resistant Barrier can be eliminated by the use of a ‘flash coat’ of two inches of closed cell spray foam against the inside of wall steel. Balance of wall cavity can be filled with batt insulation. (https://www.hansenpolebuildings.com/2016/07/advantages-spray-foam-over-batt-insulation/).

For added R value and a complete thermal break, add two inch rigid closed cell foam boards to inside of framing. To maintain thermal break integrity, glue foam boards to inside of framing and properly seal all seams. Gypsum wallboard can be glued to the face of foam boards.

After ceiling has been installed, have insulation blown into dead attic space, following Energy Star™ guidelines (usually R-45 to R-60).

This entry was posted in Pole Barn Planning, Ventilation, Insulation, Post Frame Home, Pole Barn Design, Barndominium, About The Pole Barn Guru, Roofing Materials, Pole Building How To Guides and tagged insulation, condensation, integral condensation control, reflective radiant barrier, ice and water shield, commercial bookshelf wall girts on November 27, 2019 by admin.

Contact Information, Moisture Barrier, and Insulation

Today the Pole Barn Guru answers questions about contact information to build a structure, whether or not to use a moisture barrier in a non-conditioned attic, and guidance to insulate a post frame building.

DEAR POLE BARN GURU: Hello, I have a quick question, do you have any regional contact information for people to build these barns? Thank you,

EARL in LOWER MICHIGAN

DEAR EARL: In many areas Hansen Pole Buildings can provide contact information of one or more possible contractors to erect buildings. We can let you know in advance if your area is one or not, however we will not provide names and numbers until after you have invested in a new post frame building kit package from us.

Why?

As much as we would like to believe otherwise, not every client or contractor is morally trustworthy. We have provided builder information to potential clients and had these same wonderful clients try to get builders to go around us and cut a better deal for their building materials. Conversely, we have had builders tell our clients to buy everything direct from them and they will get a better deal.

When either of these situations occur, clients are shortchanging themselves as they are not getting a genuine third-party engineered Hansen Pole Building. We hear about these when problems occur (they almost always do) during construction and clients call our office looking for help! My sympathy level for these people is very low, as they have gotten themselves into their own predicament – generally with disastrous results. Often times these same builders fail to see Building Permits are obtained, or neglect to call for required inspections. Or, builders will provide non-engineered and under design buildings – prone to failing under snow or wind loads far below minimum standards.

If it sounds shady, it probably is.

DEAR POLE BARN GURU: Mike, thank you for all the great info…

If I build a pole barn with attic storage and insulate only the walls and ceiling with blown in cellulose such that really only the interior ground floor space is insulated (and it will be heated in the winter), should I still worry about condensation on the roof sheet metal up in the attic, since the air up there should be at a similar temperature to outside? (There will be soffit vents and a ridge vent for attic air flow)
IE, do I need the bubble wrap material, or is it then unnecessary if the attic space is uninsulated?

Thanks! JESSE in CLEVELAND

DEAR JESSE: Thank you very much for your kind words!

Absolutely, you should be concerned about attic condensation. Warm moist air from inside your conditioned space will rise into attic and when it comes in contact with your building’s roof steel’s cooler surface it will condense (even with ventilation). For sake of ease of construction I would recommend an integrated Condensation Control Membrane (https://www.hansenpolebuildings.com/2014/07/condenstop/ ). It will be slightly more expensive for materials than a Reflective Radiant Barrier, however time saved should make it well worth your investment.

DEAR POLE BARN GURU: In central KY, would it be best to have outside metal, then house wrap on the girts, then plastic vapor barrier, then have blown or fiberglass insulation in the walls, then install metal interior? Is this the correct order or would this be wrong? Also on the ceiling and roof, would you put house wrap under the metal roof, then insulate directly against roof from inside, or just insulate directly on top of the ceiling, which would be metal, like the interior walls? Thank you!! BRAD in LEXINGTON

DEAR BRAD: Here is my definitive guide to post frame insulation: https://www.hansenpolebuildings.com/2018/06/pole-barn-insulation-oh-so-confusing/

In your case – you want moisture to be able to pass out of your wall cavity, so any vapor barrier needs to be on inside directly behind your finished wall surface material. House wrap (Weather Resistant Barrier or WRB) is not a vapor barrier. If installed directly under your roof steel it will allow warm moist air to pass through and you will have condensation between WRB and steel. Not good.

Directly between roof steel and purlins use one of these:

Properly sealed Radiant Reflective Barrier, Steel with Condenstop or Dripstop factory applied, 30# felt or Ice/Snow Shield over plywood or OSB, or (if none of those previously mentioned) two inches of closed cell spray foam. Me, I’d vote for Condenstop/Dripstop as it is a relatively low investment and easy to install. Blow in insulation on top of your ceiling.

And think hard about steel liner panels – they are more expensive than drywall, they reflect sound, there is a potential for condensation from your ceiling and it is difficult to attach things to walls (shelves, cabinets, work benches, etc.).

This entry was posted in Pole Barn Heating, Uncategorized, Insulation, Pole Barn Questions, Roofing Materials, Ventilation and tagged moisture barrier, Condenstop, contacts, builder referrals, insulation on November 18, 2019 by admin.

Floor Plans, Pressure Treated Posts, and Temperature Control

Today’s Pole Barn Guru discusses floor plans, pressure treated posts, and temperature control in an insulated pole barn.

DEAR POLE BARN GURU: I am retiring from the Navy and moving to Knoxville TN. We are looking at land to purchase and home floor plans for our “dream” house. I have read some about pole barns and home use. My real question is can a pole barn be made to look more like a “traditional” farmhouse? These are the types of homes we like. And I have not seen many pole bars that end up looking like this. Is this or close to this possible?

Thanks, JOHN in KNOXVILLE

DEAR JOHN: You are moving to one of my favorite areas – my oldest son and his daughter lived in Maryville for many years and we built a post frame garage with an in-law apartment above it in their back yard.
Post frame (pole barn) buildings can be made to look like any type of layout, even your “traditional” farm house. As you get closer to your move, please call and discuss your project with a Hansen Pole Buildings’ Designer at 1(866)200-9657.

DEAR POLE BARN GURU: My pressure treated poles have started to rot at ground level after only five years. The barn is built on clay. Posts are six feet in the ground. I am thinking I should get to cutting the posts above the rot, stitching steel angle to the posts and then pouring a pad underneath. I’m concerned that this will mean a really big pad though, which would obviously cancel out the reason for this method of construction. Any tips or can you point me to a past forum thread please?

Many thanks, PAUL in BRIGHTON

DEAR PAUL: Your pressure treated poles are starting to rot at ground level most likely because they came from a provider who did not sell you material with an adequate level of treatment (UC-4B). Most big box stores and lumberyards sadly do not inventory properly pressure preservative treated timbers (https://www.hansenpolebuildings.com/2014/05/building-code-3/).

Building upon clay only contributes to your issues, as it should have been removed prior to construction (https://www.hansenpolebuildings.com/2019/06/post-frame-construction-on-clay-soils/).

You should engaged services of a Registered Professional Engineer who can adequately design a concrete footing adequate to support your building against wind and snow loads, while being deep enough to prevent frost heave issues. A simple angle iron will not be enough to handle uplift or overturning, however your engineer might utilize a wet set anchor such as these: https://www.hansenpolebuildings.com/2019/05/sturdi-wall-plus-concrete-brackets/.

This is not a place where you want to seat of your pants engineer a solution – only to end up with yet another failure.

DEAR POLE BARN GURU: I recently put up a pole barn, 15 inches of blown in insulation in the ceiling, walls are 1.5 foam spray, then R13 bat over that. The building is 54 x 36. An insulated overhead door, walk in door, and 4 2 x 3 windows. I recently put the epoxy garage 20 x floor paint (epoxy ) on the floor. when it’s completely closed up , and you go in it, It’s very cool in normal 80 degree temps outside. it stays cool, for awhile, and nothing to shade the building. After awhile it’s not cool, after the buildings been open awhile. My guess is because no humidity is getting in the pole barn, is why it’s so cool, am I correct, and do you see any problems from what I have said? RON in DANVILLE

DEAR RON: Your building is cool when it has been closed up due to temperature of soil being roughly 55 degrees F. where it cannot be affected by direct sunlight or frost. This same temperature is transmitted through your building’s concrete floor. Once you open your building’s doors, outside and inside air temperatures will try to equalize.

This entry was posted in Columns, Insulation, Pole Barn Design, Pole Barn Planning and tagged pressure treated posts, floor plans, UC-4B, temperature control, insulation on July 22, 2019 by admin.

Pre-Drilling, Housewrap, and Concrete Footings

Today the Pole Barn Guru answers reader questions about pre-drilling steel panels, the proper use of house-wrap and weather resistant barriers, as well as concern for the effectiveness or fresh concretes ability to withstand compression.

DEAR POLE BARN GURU: What size hole should I predrill in panels for the #12 diaphragm screws? Thanks! JOSEPH in KIOWA

DEAR JOSEPH: From Hansen Pole Buildings’ Construction Manual, Chapter 2:

“For pre-boring nail holes, 7/64” and 1/8” bits are required. Same size bit can be used for pre-drilling steel roofing and siding.”

DEAR POLE BARN GURU: Having read all of the info relating to insulating and am still confused. Main question is my entire 40×48 was wrapped in Tyvek including the roof. Now am trying to figure out if and how I can install a vapor barrier for the roof? Am planning to put in a ceiling with blown insulation above it and would like some options for the vapor barrier. Not sure if the roof Tyvek is a help or a hindrance. KEVIN in MALAD CITY

DEAR KEVIN: I’d like to find builders who are using Weather Resistant Barriers (WRB) under roof steel on post frame buildings, thinking they are installing a vapor barrier, and slap them silly. They have totally wasted their client’s hard earned money and, as in your case, have created a hindrance. Your only real solution is to remove Tyvek from under roof steel and replace it with an actual vapor barrier (one with a thermal break). You might see if a local spray foam installer would be willing to flash spray two inches of closed cell foam on underside of your building’s WRB.

DEAR POLE BARN GURU: My contractor poured concrete in each hole for a 30’ x 32’ pole shed and about 4 hours later started setting poles and put the entire frame up yet that same day. Can the concrete actually cure that fast or should I be concerned? PAUL in MITCHELL

DEAR PAUL: I am guessing you are talking about concrete poured for a footing pad under the columns.

Concrete gains its strength with time after casting. The rate of gain of concrete compression strength in higher during the first 28 days of casting and then it slows down. The compression strength gained by concrete after 24 hours is only 16%!

For practical purposes, a four hour old concrete footing is virtually worthless. Yes, you should be concerned.

This entry was posted in Concrete, Footings, Pole Barn Questions, Roofing Materials and tagged insulation, concrete footings, weather resistant barrier, Screw holes, pre-drill steel on May 13, 2019 by admin.

Participating in Rick’s Post Frame Cabin Planning

Happy readers have been following Hansen Pole Buildings’ Designer Rick’s journey towards constructing a new cabin. Rick has graciously asked me to jump in with sage advice (yep, Rick and I are both old guys), as well as answering some questions he has posed.

Rick mentions using a vapor barrier under his thin concrete slab. This should be a minimum 10 mil with 15 mil being even better in resistance to possible tears prior to floor being poured. (https://www.hansenpolebuildings.com/2017/11/vapor-barriers-slabs-grades/)

I’d believe Rick’s cabin floor could be insulated with closed cell spray foam two inches thick, providing approximately R-14. Any wiring or plumbing extending through sub-flooring could be routed directly vertical through foam and this should not pose a challenge of access for any future system modifications.

As only incidental heat will be provided into crawl space areas, using rigid foam insulation boards beneath a thin concrete slab might very well prove to be an undue expense.

Rick’s sub-slab insulation boards (if used) and approximately two inches of concrete will not pose any design issues when used with a 2×8 pressure preservative treated splash plank. With top of floor OSB three feet above grade, a clear height in crawl space of two feet will exist under the floor joists. A row of stub columns at building center will carry beams designed to support joists. Given relatively small floor joist and beam spans, there would be 20 inches or more between concrete and the bottom of beams.

A consideration for wall insulation might be to use a flash coating of two inches of closed cell foam against siding, then fill remainder of wall cavity with BIBs. This would eliminate a need for a Weather Resistant Barrier beneath siding and would provide as much as R-35 insulating value. If looking to super insulate and eliminate any thermal bridging, two inches of insulation board could be glued to inside of framing, further increasing R value.

So far, I am liking Rick’s plan of attack and look forward to reading more along his path to his best possible design solution.

This entry was posted in Concrete, Footings, Insulation, Pole Barn Questions, Pole Barn Planning, Pole Barn Structure and tagged insulation, vapor barrier, BIBS insulation, closed cell foam, crawl space insulation, cabin planning on March 26, 2019 by admin.

Insulation, Insulation, Insulation

The Pole Barn Guru discusses the always popular ceiling insulation, vapor barriers with insulation, and closed cell spray foam insulation.

DEAR POLE BARN GURU: I read your article on unvented roofs. My building has a vapor barrier installed. I am at the point of insulation and plan on doing closed cell spray foam. What would be better spraying the roof deck or the attic floor/ top side of the ceiling. I was thinking spraying the roof deck and then doing blown in insulation above the ceiling to get my r value. I thought having the entire building done in closed cell would make for the tightest building. BRAD in FLANAGAN

DEAR BRAD: If you have a condensation control barrier (having a thermal break, not just a vapor barrier) of some kind between roof steel and framing, then there would be no need to closed cell spray foam underside of roof deck, unless you are going to use this as your only insulation. Insulating ceiling line creates a dead attic space above, so it will need to be ventilated (either eave and ridge or gable vents). Closed cell spray foam will give you a very air tight building, applied properly.

DEAR POLE BARN GURU: Built pole barn installed 1-2 inch thermal sheathing in outside installed 8 inch batt would you install vapor barrier on inside been told I have two vapor barriers answers. JIM in HARTFORD

DEAR JIM: You are going to have insulation sandwiched between two vapor barriers, however air leakage into the cavity is a greater issue than through a vapor barrier. Goal is to keep insulation and wall framing dry. As long as you adequately seal all of the air leakage pathways you would not need an interior vapor barrier. In other words – if you install an electrical outlet or switch box, seal it, seal around any door or window openings.

DEAR POLE BARN GURU: What do you feel is best insulation system for pole buildings building we got is 162 x 72 wood structure built on foundation wall columns on 6 ft on center girts nailed to outside of columns and also inside corrugated metal we installed 1/2 poly iso insulation and 8 inch batts in wall spray foamed base to seal air leaks and plugged holes on top with 3 inch iso between columns and foamed around window frames poly iso has foil face and we taped seams wanted to install poly vapor barrier on inside but was told that I would have two vapor barriers which is bad what do you recommend? JIM in HARTFORD

DEAR JIM: My recommendation would be two inches of closed cell spray foam on inside of steel siding. Install another set of girts on inside of columns to support interior wall finish material. Fill wall cavity with BIBs (https://www.hansenpolebuildings.com/2011/11/bibs/). Glue two inches of closed cell foam insulation board on inside of girts, sealing around any penetrations. Glue interior finish material to inside of insulation board.

This entry was posted in Insulation, Ventilation and tagged insulation, vapor barrier, ceiling insulation, close cell spray foam on March 11, 2019 by admin.

Dress for Winter Post Frame Success

Dress for Winter Post Frame Building Success

My most recent winter-time post frame building experience was a few years ago when my lovely bride and I assisted her brother Mark with construction of his 36’ x 48’ shop. Temperatures hovered around zero as we shivered our way towards getting a roof installed.

Given frigid temperatures recently affecting most of our country, now seems a particularly good time to discuss how post frame builders and do-it-yourselfers can best deal with jobsite cold temperatures.

First, have correct clothing and gear, and though it may seem clichéd, dressing in layers helps.

Right clothes can save you a lot of trouble and investing in expensive yet effective gear isn’t a waste of money. If I were to build in 0-degree weather (like today) I would be wearing five or six upper body layers. Take advantage of microfiber moisture wicking apparel (think Under Armour®).

Essential pieces to invest in are good gloves and boots. Gloves are particularly important because post frame builders need warmth but also enough dexterity to be able to pick up a nail or screw. Gloves offering a right balance can be difficult to find. I am still searching for a perfect pair of gloves. Closest I have found to keeping my hands warm would be layers, with a thin pair of gloves inside a heavier pair. When it comes to footwear you get what you pay for in work boots. Boots offering 400 milligrams of insulation are highly effective. Although I have not tried it, apparently some have experienced success with cutting pieces of radiant reflective barrier to use as insoles!

Overalls are particularly effective for trapping in heat. Often overlooked, is importance of keeping one’s neck warm. There are a myriad of options, although personally I wear a thick scarf.

While clothes are important, they of course won’t entirely eliminate cold as a jobsite factor. After right clothes, mental fortitude comes in second most as an important element of successfully post framing in the cold. Remember to keep moving around. You are less likely to become frostbit if you keep fingers and toes moving. Stay hydrated. A thermos of hot coffee or chicken noodle soup helps to keep the body core temperature set at “warm”.

It’s really easy to be defeated. And it’s really easy to be sitting in your warm truck in mornings, not wanting to turn it off. Most veteran post frame builders, when they’re going out to work near zero degrees, don’t talk about it. They don’t complain about it, they just go out and do it because they have this mental wherewithal it’s just another day.

This entry was posted in Constructing a Pole Building, Pole Barn Planning, About The Pole Barn Guru and tagged insulation, jobsite conditions, radiant reflective barrier, frostbite, moisture wicking apparel on February 26, 2019 by admin.

Minimizing Excavation in Post Frame Buildings

Minimizing Excavation In Combination With Post-Frame Frost Protected Shallow Foundations

Regular readers of this column recognize a groundswell movement towards energy efficient post frame building design.

Reader (and Mechanical Engineer) DAVID in CONNECTICUT had some thoughts (after reading a volume of my article pages) in regards to FPSF (Frost Protected Shallow Foundations) and radiant in floor heat.

He writes:

Good Morning, Mike!

In regards to this post, I’m having a lot of trouble understanding just how this all fits together…

https://www.hansenpolebuildings.com/2012/09/concrete-slab-3/

Firstly, I have read thru many (if not all) of your blog posts about foundations/slabs, browsed more than 40 pages of 80 blog list pages, as well as plenty of external references. Thanks for all the info you’ve put up! So trust me I’m not just trolling and looking for inconsistencies, just trying to get the best understanding possible before building and hoping to condense some of the knowledge that is spread through your blogs. I‘m a mechanical engineer by trade but my thoughts stray into many other areas! Because of your focus on engineering, Hansen is a front runner for getting my money. Also, I thought maybe I could contribute to the evolution of your build process to make things easier for the insulated slab folks here in frost country! I am in CT, frost and cold are an issue for heating my near-future garage. I’d like to run PEX in slab, and r10 foam under slab was recommended for max efficiency. How to install PEX Tubing in a concrete slab I’ll also likely be doing at least a partial FPSF at the edges.

In your blogs there seems to be a little bit of conflict on what you recommend for site prep.

Here, in the “thoughts” section at the bottom, https://www.hansenpolebuildings.com/2011/11/soil-compaction-how-to/ you recommend the gravel go in after the posts, but that seems to require plenty of back excavation to get the recommended gravel depth. How is the builder supposed to remove 6+ inches of ground from underneath and not disturb the soil under the skirt board? Plus, in the case of the people to do have gravel put in, you just spent all that effort putting it in and compacting it now you have to dig it out?
What I read at the “concrete slab -3” link above seems to indicate that I do organic removal, use at least 6”of properly compacted crushed processed stone to bring it back to (or just above) the previous grade, build the structure with skirt/splash board on that grade. Then for a 4” slab, re-excavate down 2 more inches for the insulation/ vapor barrier. That might be fine, but you also mention “prior to pouring (concrete),” use 2-6 inches of sand/ sandy gravel below the vapor barrier and 3-4 inches of sand above it. That would be a minimum of 5 additional inches (+2 for foam= 7”) of internal excavation after building! Or did you mean the first layer of sandy gravel would go on-grade and be built on? That’s still 5 total inches of post-build excavation (3 more of sand + 2″ of insulation board). Something still doesn’t quite add up. Not to mention the effort/ difficulty of re-leveling and re-tamping the internal excavated surface again!
You specifically mention in several places never to exceed 3.5” up the 2×8 skirt board, which is also fine, but what if we look into deeper slabs and less work to excavate? What if we did all the gravel/sand down 2” from FINAL grade, and used a 2×10 ground contact skirt board? Then there would be no interior excavating. I designate “final” grade because the area would be leveled, then building built and 2” backfilled against the skirt. OR in the case of a FPSF, the vertical insulation would be there anyhow. If there must be 2” of sandy mix above and below the vapor barrier you could use a 2 x12 skirt, right?

4. Also this article recommends against sand pre-pour. https://www.concreteconstruction.net/how-to/site-prep/subgrades-and-subbases-for-slabs_o Thoughts on that?

5. Lastly, I had an idea to more easily prep the area for both insulated slabs and FPSF. This also prevents disturbance of the sub-grade area during the install of the FPSF external insulation. Please see the illustration below.

6. Prep the area with appropriate sub-base compacted gravel but at a lower than “finished grade” level. This would be an area consisting of the building size plus 3 to 5 feet in each direction.

7. Install the poles and footers.

8. Install the 2 x12 skirt board on surface of the lower than final grade area.

9. Trench the outside for the vertical and horizontal FPSF insulation,

Backfill in lifts, compact, and re-grade the area outside the skirt board insulation. This supports the subgrade area UNDER the skirt board and behind the insulation so you don’t accidentally leave voids behind it.

THEN you add and compact the material inside the skirt board like sand/ stone-dust, vapor barrier, insulation foam, rebar and PEX tubing. This prevents weakening of the material under the skirtboard as well, because it’s never disturbed!

Last you pour 4” of concrete leaving a 3.5” reveal and you have the same post length, siding material and eave height/ clear height as before.

Can you even get 2 x 12s treated that might work in this application? Is UC-4B needed as it’s not exactly structural, right? Plus it’s surrounded by foam and well drained soil.

I know this is long, I apologize again, but I appreciate your careful review and answer in advance!

Thanks, and I can’t wait to hear your thoughts! Feel free to edit/ take snippets out for another FPSF blog post if it’s helpful. The post to end all FPSF/ slab prep/ frost blog posts! Honestly, 80 pages of blog post lists is very cumbersome. I’m thinking a digest of some kind is in order!

Mike the Pole Barn Guru responds:

Tune in to our next episode for a thrilling (and simple) conclusion!

This entry was posted in Insulation, Pole Barn Questions, Pole Barn Design, Pole Barn Planning, Pole Barn Structure, Concrete, Footings and tagged radiant heat, FPSF, pex tubing, skirtboard, insulation, vapor barrier on February 13, 2019 by admin.

Crawlspace Skirting, Adding Spray Foam, and Rafters

Today the Pole barn Guru discusses crawlspace skirting, adding spray foam, and building with rafters instead of trusses.

DEAR POLE BARN GURU: I am planning on building a post frame home with a standard wood framed floor structure. It will have a crawlspace below but will not have concrete stem walls. The building site slopes down, some of the crawlspace may be excavated below grade, some areas will be above grade. Looking for ideas for skirting the crawlspace to provide the most appealing look at exterior side and keep out water and pests. TRENT in WALLA WALLA

DEAR TRENT: In areas where your building’s crawl space would involve excavation below grade, it might behoove you to place a permanent wood foundation between columns (https://www.awc.org/codes-standards/publications/pwf-2015). In other areas most of our clients have run steel siding down to four inches above grade, just like typical post frame construction.

DEAR POLE BARN GURU: Looking to spray foam the Hansen pole barn we built.

I have some questions. We ordered the kit with roof insulation and it was installed when built. I’m thinking of leaving the ceiling open so the trusses are exposed. Can the foam be sprayed over the insulation? If the insulation is removed can the foam be sprayed directly to the roof? If so do I just close off the ridge vent? On the side walls do I just close off the top that opens to the eaves? MARK in MT. AIRY

DEAR MARK: Make sure to use only closed cell spray foam. I have heard arguments both for and against using spray foam against either a weather resistant barrier (such as Tyvek) in walls or a reflective radiant barrier. For this one I would defer to an answer from whomever will be doing your foam application, since they will have to warranty their installation. Certainly you can spray foam directly to inside of steel panels – I did this in a recent addition to my own post frame building home. You will need to close off both vented ridge as well as soffit.

DEAR POLE BARN GURU: Is it possible to build a pole building roof structure with rafters rather than trusses? FRED in GREENBANK

DEAR FRED: As long as building can have either interior columns, or single sloped (within reasonable span limits) it can certainly be raftered, rather than trussed. Please see this prior article in regards to pole and raftered buildings: https://www.hansenpolebuildings.com/2012/08/stall-barn/

This entry was posted in Insulation, Pole Barn Design, Pole Barn Planning, Pole Barn Structure, Ventilation and tagged skirting, pole and raftered, insulation, spray foam, Rafters, crawl spaces on February 4, 2019 by admin.

Foil Insulation is Not Insulation

Foil Insulation Is Not Insulation

Products being incorrectly marketed and sold as “foil insulation” are actually nothing more than a radiant reflective barrier. They are not insulation. I have previously covered this very subject, so will not rank and rail more: https://www.hansenpolebuildings.com/2014/04/reflective-insulation-wars/

Today’s learning article has inspiration in this from reader BOBBY in GRASSTIN who writes:

“I have a 24×36 Morton Pole building built in early 80s. I am trying to insulate and heat the building. Currently I have ridge vent and soffit vents. I was not intending on putting a ceiling under the trusses. This fall I lined the whole building roof and walls with foil insulation and hung 2 natural gas infrared heaters as a temp fix. I currently have two 9×7 overhead garage doors which are un-insulated and leak pretty much on all sides and a sliding door on the table end which leaks. Needless to say my gas bill is atrocious and because I sealed the ridge vent and soffit vents with foil I have a bad condensation problem mostly because the heaters put out so much water. Aside from sealing the doors with new insulated doors, how should I tackle the insulation and the condensation problem? Do I spray foam the roof and leave the vents plugged? Or spray foam the roof and install ceiling and unblock the soffit and ridge vents? Or spray foam ridge and soffit vents and install Gable vents? Which would probably be cheaper than a ceiling. Would I lose all my heat out of the Gable vents? Newbie here and appreciate the help.”

Mike the Pole Barn Guru responds:

Lots of things happening here, so let’s dive right in.

Ditch your current heaters and replace them with vented units. There are efficient vented gas heaters available, providing same type of heat you are used to, but they exhaust all their combustion by-products outside through a wall vent. You’ll lose not only water vapor, but also carbon monoxide, nitrogen dioxide and other contaminants.

Use a high quality sealant over your building’s concrete floors: https://www.hansenpolebuildings.com/2018/11/siloxa-tek-8505-concrete-sealant/.

So far we have eliminated sources of most condensation, moving next to how to best insulate what you have.

Chances are very small your building’s trusses will support a ceiling. This would have been an ideal case, as it would have kept you from having to pay to heat an area above truss bottom chord level.

Replace your present overhead and sliding doors with insulated overhead doors. Tear out foil “insulation” and throw it away. Keeping eave and ridge vents sealed, use closed cell spray foam insulation across walls and underside of roof deck. An absolute minimum thickness will be two inches, providing approximately R-14. You will need to weigh benefits of greater R values against investment.

Me – if allowed by my Planning Department I would build another building properly designed to be energy efficient. Chances are it will be comparable in investment to what you are going to throw into a three decades old building, plus it will be brand new!

This entry was posted in Insulation, Pole Barn Questions, Pole Barn Structure, Ventilation and tagged floor sealant, insulation, condensation, soffit vents, gas infrared heater, vented gas heaters on January 23, 2019 by admin.

Stilt Construction, Ductwork, and House Design Options

In todays blog, the Pole Barn Guru discusses stilt homes, ductwork in attic, and post frame house design options.

DEAR POLE BARN GURU: Pole Barns for Stilt Construction – Just read your Kitty Hawk story – And FEMA backs you up. From FEMA-DRs-4085-NY Foundation Requirements and Recommendations for Elevated Home – Piles can be used with or without grade beams. When used without grade beams, piles extend to the lowest floor of the elevated home. Improved performance is achieved when the piles extend beyond the lowest floor to an upper floor level, although owners should check with an insurance agent to understand how the extended piles will be rated for flood insurance. Using grade beams provides resistance to rotation (also called “fixity”) in the top of the embedded piles and improves stiffness of the pile foundation system against lateral loading. So extending the piling up as the wall structure is the way to go. Thanks for your site – just starting to look at building a RV style (really for a 14-foot tall boat) pole barn in a flood zone area. (recently downgraded from a “V” area fortunately). So I was interested in piles instead of the typical foundation anchoring. Need to install pilings under the concrete pad as well. Your site has been informative. Thinking about a 30 x 48 x 16 but need to work up a design I can get thru our HOA architectural review board. MARK in GREENBACKVILLE

DEAR MARK: Thank you for your kind words, as well as you doing research to provide an affirmation. For those who missed it, read more about stilt houses here: http://www.hansenpolebuildings.com/2017/09/stilt-houses/.

DEAR POLE BARN GURU: Another design question. HVAC ductwork and trusses, Do I rest them on bottom chords? Suspend from top chord? Do I need to specify a higher dead load requirement to accommodate for gypsum, insulation, and ductwork? ROB in ANNAPOLIS

DEAR ROB: A downside of most HVAC duct work – little or no thought becomes involved in how to effectively insulate it. Wrapping ducts with a thin layer of fiberglass or radiant reflective barrier happens to be more for show than being effective. Unless your plan has roof plane insulation, I would place ductwork as close to ceiling level as practical and bury them within blown in insulation (I’d even pay a little extra for insulation to be thicker over ducting).

In cases where ceilings will be applied, we automatically increase ceiling dead load to 10 psf (pounds per square foot), covering weight of those added materials.

DEAR POLE BARN GURU: My husband and I are planning to build a barn style dream house. We are in the process of looking at different styles and designs. We live in Mississippi, and are wondering if you have any buildings in nearby states that we might look at in person? MELISSA in MISSISSIPPI

DEAR MELISSA: Thank you for your interest in a new Hansen Pole Building. We have provided numerous post frame buildings in every U.S. state – including Mississippi. We also respect deeply our clients’ rights to privacy. As such, we do not disclose names or contact information of our clients, nor physical addresses of where our buildings are located.

Our website includes a plethora of building photos and within sound engineering practice we can provide virtually any post frame design. As our buildings are totally customizable. Your only limitations will be imagination, budget and available space. Please feel free to contact one of our Building Designers any time (866)200-9657 for free consultations.

This entry was posted in Post Frame Home, Insulation, Pole Barn Design, Trusses, Ventilation, Footings, Columns and tagged Ductwork, house design, insulation, stilt construction on November 26, 2018 by admin.

Installing Insulation, Properly Treated Posts, and a Slab Solution

The Pole Barn Guru helps with installing insulation in wet seasons, properly treated posts, as well as a solution to embedded posts when bedrock is present.

DEAR POLE BARN GURU: Hello. I am ready to install the insulation and metal on our pole building’s roof. I remember reading how it is important to install the insulation and roof when things are dry as to keep the insulation dry. We have recently moved into a rather wet early fall, and dry weekend days have seemed very illusive.

Do you have any expert ideas or advice that you may be able to offer us? I appreciate all of the very useful help and insight you’ve provided us numerous times already! BRAD in MOUNT VERNON

DEAR BRAD: You want to avoid trapping water between Radiant Reflective Barrier and roof steel, as it can lead to premature deterioration of roof steel.

A helpful hint – in rainy weather only place one run of barrier and if upward surface gets wet, towel dry it and immediately install steel roofing to cover.

Just one reason I now recommend using roof steel with an Integral Condensation Control: http://www.hansenpolebuildings.com/2017/03/integral-condensation-control/.

DEAR POLE BARN GURU: Opinion in using 9” x 25’ class #3 pressure treated utility poles as columns or posts? I have come across a grip of poles in coastal pacific Mexico. Pondering the use of them as my columns/posts in cabin and deck style construction. Their structural and dimensional properties suited for use as such? Thank you. CARL in ZIHUATANEJO

CARL: I personally would not want to use them as level of pressure preservative treating (as well as chemicals used) could very well be iffy at best, toxic at worst. Read more about utility poles in post frame construction here: http://www.hansenpolebuildings.com/2012/11/used-utility-poles/.

DEAR POLE BARN GURU: 26’ x 42’ pole barn planned. We hit rock 6” down. Builder now wants to consider option of to pour the 4” slab first and use post saddles to anchor the posts on top of the slab. He says “This is a good option and results in longer life of the treated posts. Included in this option is additional bracing on each post” Is this really a viable option???

Help! Thank you. VICTORIA in FAIRVIEW

DEAR VICTORIA: Unless your builder can provide engineer sealed plans for your building including his “solution” fire him now because he has no clue.

Why do I say this? A four inch thick concrete slab only will provide inadequate to mount a building to.

In photo of correct bracket below, concrete would need to be deep enough to have rebar entirely embedded in concrete:

While a properly pressure preservative treated column will last longer than any of us will be alive to witness, of course if it does not touch ground it eliminates potential of any decay due to ground issues.

This entry was posted in Insulation, Roofing Materials, Concrete, Footings and tagged slab, post treatment, roof steel wet, posts, insulation, A1V, bedrock on November 12, 2018 by admin.

Frost Heave, Sliding Door Dilemma, and Climate Control Plans

The Pole Barn Guru addresses questions about frost heave, a sliding door dilemma, and plans on climate control.

DEAR POLE BARN GURU: Hello. Do you have any information regarding how to avoid frost movement with Pole Barn Building designs in stony ground and cold climates such as Norway?

There is a building nearby that had moved in the thaw so would like to know if Pole Design is suitable or not. I could send a photo if needed.
(Maybe North US/Canada references will be ok as could be closest ground and climate to Norway.

Need to build asap to adhere to animal health regulations and forth-coming winter weather so any advice on this matter asap is appreciated. ANDREA in TELEMARK, NORWAY

DEAR ANDREA: My father’s family came to be United States citizens after arriving from Norway prior to 1900, so I have always had an affinity towards all things Norse. (A little snippet of my Norsk history here: http://www.hansenpolebuildings.com/2011/06/before-

the-pole-barn-guru/).

Post Frame (pole) buildings do very well in cold climates and frost heave can be avoided, given good preparation. Here’s a link to a series of three frost heave articles to get your building project properly directed: http://www.hansenpolebuildings.com/2011/10/pole-building-structure-what-causes-frost-heaves/.

DEAR POLE BARN GURU: How do I build a track to open a 12 foot wide x 14 foot tall slider over the top of a 12 foot wide x 12 foot tall slider? The north one opens to the south and the south one will open over the top of the north one. ALAN in SHELBY

Figure 27-5

DEAR ALAN: I am surprised this dilemma was missed by both whoever sold you your building and a RDP (Registered Design Professional – architect or engineer) who sealed your building’s plans. However, odd and interesting things do happen.

Laws of Physics prevent two objects from occupying same space and time. In order to have door sizes you have listed, sliding in directions desired, one of them would need to be placed inside of wall. This may be less than an ideal answer (not to mention adding to cost).

If sliding doors are your only design solution – it would be easiest to just make them each same height. Double sliding door tracks can then be used, with each door sliding upon its own track.

DEAR POLE BARN GURU: I am in the planning stage of my new post-frame building. One question I have concerns building practices. I am planning to heat and cool only my office which will be in one corner of the structure. The rest will be unheated. Are there differences in construction methods I need to be aware of to accommodate the conditioned and unconditioned areas? LONNIE in DAVENPORT

DEAR LONNIE: A consideration would be to design entire building to be able to be climate controlled, as you may decide to expand your office space, or building may be re-purposed in future and require some or all of remainder to be conditioned.

If you decide to only do your office space, then you can reduce these recommendations to area in question. http://www.hansenpolebuildings.com/2018/06/pole-barn-insulation-part-ii/.

This entry was posted in Professional Engineer, Pole Barn Heating, Insulation, Pole Barn Design, Footings and tagged climate control, insulation, frost heave, sliding doors on November 5, 2018 by admin.

Pole Barn Moisture Issues

Moisture from condensation can be a major issue in initially poorly thought out pole barns.

Reader MATT in SHAKOPEE writes:

“Hi. I am having issues with moisture in my pole barn. It is getting to the point that mold is starting to show up on the walls and cement floor. The barn is about 28 x 36 with 12 foot walls. It has a service door and two 10 foot over head doors and 4 windows on the south wall. The ceiling is tinned, insulated and has a vapor barrier. The floor is cemented and I am unsure if the floor has a vapor barrier. The walls are not insulated or tinned.

The barn is used for storage right now cars, mowers, tractor, etc. The barn is unheated and sometimes the doors stay shut for one to two weeks. We have gone through and cleaned what seems to be mold off the walls but are unsure on how to stop the moisture issue. Wonder if some kind of exhaust fan would help? Or if you have any suggestions? Any help would be greatly appreciated.”

Mike the Pole Barn Guru writes:

I’d start with trying to eliminate moisture source. If you leave a wrench lying upon your building’s concrete floor for a few days and return and a dark spot appears below where the wrench was placed, your building has no under slab vapor barrier. If this occurs, use a good concrete sealant across floor. This in itself might resolve problems – watch the steel wall siding insides and see if they stay dry after sealing.

If this does not resolve problems, then you need ventilation. I will surmise your building does not have enclosed vented soffits and a vented ridge. Can’t go back and correct lack of overhang issues now, but you can add gable vents – a minimum of 242 square inches net free ventilation area in each endwall with vents located in top half of each gable.

Location of your building should also be examined. If soil around building exhibits signs of being moist, you need to make sure grade will allow water to drain away from building. It may be necessary to trench around building and add a drainage system to move water away from your building. Gutters should drain water sufficiently distant from building as well.

If nothing else works, here’s how to determine power ventilation requirements: https://www.hansenpolebuildings.com/2018/07/my-pole-barn-needs-ventilation/.

This entry was posted in Pole Barn Questions, Pole Barn Planning, Ventilation, Concrete and tagged mold, moisture issues, insulation, vapor barrier, condensation on October 24, 2018 by admin.

Cold Storage Pole Barns

Post Frame Cold Storage for Fruits and Vegetables

Hansen Pole Buildings’ Designer Rachel passed along this:

“Have a client call in asking if we have experience in designing a building for cold storage. Confused I said yes, many building are used for cold storage and are not insulated or heated. He said no I mean COLD storage as in storing fruits and vegetables in 36 or 38 degrees. He is wondering what we would suggest for insulation and what he should consider when designing the building.”

Detached cold storage buildings are constructed with a sole purpose of producing or storing goods in low temperatures. Think of them as typical heated buildings turned inside out. Instead of keeping heat in during cold weather, they keep heat out during warm weather.

Condensation problems can be huge, if not properly dealt with. Adequate and totally sealed insulation plays a huge part in preventing condensation. Exterior walls should have a Weather Resistant Barrier between framing and wall steel to allow moisture to pass out of wall. Dead attic spaces should be well ventilated with eave air intakes and ridge exhaust vents.

Among most critical consideration for cold storage will be selection of a method for insulating the facility. Effective insulation will minimize cold transfer to exterior and reduce operating costs. Recommended cold storage building envelope (shell) insulation values are R-30 in walls and R-40 for roof. Concrete slab should be insulated to R-20. Recommended method of insulation will be polyisocyanurate (Polyiso). Polyiso has an R value of approximately six to 6.5 per inch of insulation, so a minimum of five inches of Polyiso recommended for walls and 6 ½ to 7” in ceiling. It should be glued on, as through fasteners will transmit heat and condensation could form upon exposed heads. It is essential for joints to be sealed and a vapor barrier should be placed between insulation (insulation goes inside of framing) and wall girts and ceiling joists.

Failure to totally seal interior vapor barrier can result in Polyiso insulation gaining as much as 15 times its own weight from absorbed moisture.

Special consideration needs to be given to site preparation, in order to minimize possibility of frost heave.

14 ft wide door Building access should be through a wide 14 foot tall insulated overhead door in each endwall. Industry standard storage bins are four feet square and three feet tall. Bins can be stacked five high, leaving room for mechanical equipment above with a 20 foot interior clear height.

Allowing space for equipment movement and free airflow around each stack of pallet bins approximately 215 pounds of product can be effectively stored for every interior square foot of building.

And there you have it…a cold pole barn!

This entry was posted in Insulation, Pole Barn Questions, Pole Barn Design, Pole Barn Planning, Ventilation and tagged polyiso, polisocyanurate, cold storage pole barn, post frame cold storage, insulation, vapor barrier, condensation on September 20, 2018 by admin.

Uplift Concerns, Retro-fitting Insulation, and High Water Tables

This week the Pole Barn Guru answers questions about uplift concerns, retro-fitting insulation, and setting posts in high water tables.

DEAR POLE BARN GURU: I am adding an open overhang to the gable end of my 40×80 pole barn. I bought 36’ trusses and will lower them to fit under the existing gable going out 16’. Since the underside is unfinished should I worry about wind uplift? SCOTT in SHERIDAN

DEAR SCOTT: Regardless of whether your addition will be open, enclosed, or somewhere in between uplift should always be a consideration. Ideally the original EOR (Engineer of Record) who designed your 40′ x 80′ building would be consulted, not only because of a potential uplift issue, but also due to what affect open carport will have upon existing building. You may be placing wind shear issues upon endwall closest to addition and these will need to be addressed, as well as if endwall column footings will be adequate to support added weight (not just dead load, but also potential weight of a snowfall). An issue of drifting needs to be reviewed also, as snow could build up upon carport roof against existing endwall.

If original EOR proves unavailable (or nonexistent), you should enlist services of a competent RDP (Registered Engineer or Architect) qualified to review your existing building, as well as your intended work.

DEAR POLE BARN GURU: Need your suggestions on any improvements I can make. Below is a sketch of my current building roof insulation. Basically I tried to seal off the cathedral ceiling using the bottom of the purlins to hang 4” Dow board sealed with aluminum tape. I did purchase the radiant reflective barrier that was installed per instructions between the roof purlins and the steel roof panels. I live in Michigan.

I love my two pole buildings I purchased from you guys. Just need some help on insulating the roof on my last building. Nothing is wrong. Just concerned about the un-vented dead air space. JOHN in SAGINAW

DEAR JOHN: Always glad to hear back from happy building owners! As long as the cavity was dry when it was sealed up, and the Dow board is sufficiently well sealed there is a chance you will not have problems. The only guaranteed solutions involve having to take down the insulation board and make provision for airflow from eave intake to ridge exhaust by drilling holes through all of the purlins.

DEAR POLE BARN GURU: Mike can you please tell me what is the proper way to set posts in holes that have water. High water table. Thanks much I enjoy your blog. PATRICK

DEAR PATRICK: Back when I was a contractor we would run into this situation occasionally. Our solution then was to stand columns in holes, brace them and then backfill with pre-mix concrete with very little water in it. Concrete weight would displace water in hole. It did take a significant amount of concrete, however it was only about $30 a yard then.

How I would do it now – I would use sonotubes equal to or larger in diameter than what was specified by engineer. Cut tubes to depth of hole length, then cover one end of tube with six ml black visqueen (read about visqueen history here: https://www.hansenpolebuildings.com/2013/07/moisture-barrier/ ) sealed tightly around sides of tube. Place tube in hole with covered end down (this will take some work, as tube will want to float like a boat). Once sonotube has been placed, backfill around outside with compactable material – compacting no more than every six inches. Then stand column in tube, brace it and backfill with pre-mix concrete as engineer specified.

This entry was posted in Insulation, Pole Barn Structure, Ventilation, Footings and tagged ceiling insulation, Uplift, high water table. setting posts, insulation on September 17, 2018 by admin.

Heating a Pole Barn, Sliding Door Parts, and A Replacement Panel

The Pole Barn Guru answers questions bout heating a pole barn, sliding door parts, and a replacement panel for a Hansen Building.

DEAR POLE BARN GURU: Many years ago I had a friend that made a good income renting heated storage space in a very large pole barn to boat owners. He complained of the heating costs involved. I told him he could heat the space for a fraction if he would insulate with hay bales encapsulated with foam. He also thought the idea was a little odd (do you notice a pattern with how people receive my ideas? 😉 I don’t know if anyone has ever done it, but I may give it a try before my time is up.

I bet it would work well. STEVE in NORTHERN MICHIGAN

DEAR STEVE: On your boat storage – straw bales don’t offer near the R value which most people are accepting as valid (https://www.buildinggreen.com/news-analysis/r-value-straw-bales-lower-previously-reported), plus closed cell spray foam is not an expensive (although very sound from an insulation standpoint) proposition. As most building heat loss is vertical (approaching 80%) the real solution lies there – reduce upward heat loss and heating unoccupied space.
For further reading on straw bales and post frame construction: https://www.hansenpolebuildings.com/2013/04/straw-bale-homes/.

DEAR POLE BARN GURU: Hello,

Pole Barn Builders on Facebook said you would be a good place to contact.

Had a barn fire last year. Now replaced to the point of needing the front double sliding doors and a couple panels hung to finish. Is this something in your wheelhouse? Twin Cities area.

Thank you. Regards, DALE in TWIN CITIES

Figure 27-5

DEAR DALE: We always appreciate it when our fellow industry members send folks our direction. Sadly, we are probably not the solution to your current challenge. Due to the logistics of shipping sliding door components without them being damaged, we do not provide them other than with the investment into a complete post frame building kit package. We’d recommend you stop by the ProDesk at your nearby The Home Depot® as they should be able to provide the components you will need plus you won’t have to pay for delivery with a pickup at the store.

DEAR POLE BARN GURU: Good Morning. I have a pole building that were ordered by Josh xxxxx of xxxxx construction about 2 years ago. I need to replace a damaged panel. The color was either Light stone or Tan. Can you confirm the color of the building? Thank you.

JOHN in DRUMMOND

DEAR JOHN: Tan

In order to get the closest match possible, the panel should be ordered from the original manufacturer, who does not sell direct to the public. Please email our materials buyer Justine at materials@hansenpolebuildings.com with the length of the panel needed and she can get a delivered price for you.

This entry was posted in Pole Barn Heating, Sliding Doors, Insulation, Building Colors and tagged Heating, insulation, building colors, sliding doors on August 27, 2018 by admin.

Insulation, Snow Loads, and Best Choice for Condensation

The PBG answers questions about insulation, snow loads, and best choice for condensation.

DEAR POLE BARN GURU: I am wanting to finish the interior of my pole barn and have an cathedral like ceiling. If I were to follow the trusses up to the peak with foam board Insulation and use 2x4s spanning between the trusses for support would there be enough air flo between 2x4s and metel to prevent condensation? If not is there a way. I have a ridge vent along peak and soffit vents on both sides of 1ft eves. Thanks for taking the time to answer. TIM in PORTAGE

DEAR TIM: To begin with, I will surmise you have either a rather typical Midwest style post frame (pole barn) building with trusses spaced every four feet on top of “truss carriers” (headers) or a building with single trusses widely spaced somewhere from seven to 10 feet on center.

foam insulation installation

You have a couple of choices – if you are going to utilize the existing intake (soffit vents) and exhaust (ridge vents) then a minimum of one inch of clear airflow must exist above the insulation. The high ribs of the roof steel will not provide adequate ventilation and there is really no way to create it after the fact. An alternative would be to seal the vents and use closed cell spray foam on the underside of the roof system. The closed cell foam should take care of any condensation concerns from the underside of the roof steel and it provides approximately an R 7 insulation value per every inch of thickness.

DEAR POLE BARN GURU: Can your building be designed to handle a 40# snow load? 24 x 30. JIM in WISCONSIN RAPIDS

DEAR JIM: Any snow load is very possible to be designed for, even those at high altitude snow ski resorts (including this one: https://www.hansenpolebuildings.com/2014/04/2014-winter-olympics/). Besides the snow loads in excess of 200 pounds per square foot at ski resorts, I’ve also provided post frame buildings in places like Glacier National Park, where the snow is so deep the park roads close for months in the winter.

DEAR POLE BARN GURU: I am planning on a 24x48x12 steel truss pole barn for vehicle/toy storage. Would you recommend a radiant bubble material under the metal to keep the inside of the barn for becoming a convection oven sitting in the hot Florida sun? Best wishes, JOHN in FLORIDA

DEAR JOHN: My first choice would be closed cell spray foam. While it is going to be more expensive, you will save greatly in labor as opposed to using a radiant reflective barrier. Radiant Reflective Barrier, installed correctly, might give you the performance you are seeking. If you do go with the barrier, single cell will perform pretty much as well as single cell. Buy six foot wide rolls with a tab. The tabs should have a pull strip over adhesive, which eliminates the need for taping seams. The six foot wide rolls mean fewer pieces to handle and overlaps to seal.

This entry was posted in Uncategorized, Insulation, Pole Barn Design, Ventilation and tagged insulation, snow loads, radiant reflective barrier, Venting on August 13, 2018 by admin.

Insulating a Room in an Unheated Pole Barn

Regular readers of this column recognize insulation as being a hot (pun intended) topic of discussion – not just entire buildings, but also of a room or rooms in an unheated pole barn.

Reader RICHARD in WOODSTOCK writes:

“I have a 50 x 75 pole barn with 15 foot side walls. The building is 8 years old and is unheated; I did insulate the roof during construction to prevent the traditional roof condensation which has worked well. Currently, I am in the process of building a 22 x 26 shop in one corner of the barn which will be heated and cooled.

On the two outside walls of the shop I placed 1 ½ inch foam board between each of the barn wall girts then built 2×6 stud walls in between the pole legs. I then placed built two remaining free standing 2×6 walls to complete the shop walls. I placed faced R19 insulation in all the stud walls and finished them off with ACX plywood on the inside of the shop and CDX on the outside (free standing) shop walls. I then placed 22 foot long TGI’s as ceiling joists so I can have storage above the shop which I then placed ¾ inch tongue and groove plywood on top. I am now at the point to insulate the ceiling and finishing it off with a suspended ceiling with a gypsum type ceiling tile. I plan on placing R30 unfaced insulation in each of the shop ceiling bays but don’t know if I should use a poly type barrier before putting up the suspended ceiling.

I am concerned about moisture in the shop ceiling and issues that would cause.

Any advice you may have would be greatly appreciated.”

Mike the Pole Barn Guru responds:

Normally ceilings do not have a vapor barrier because you want to have warm moist air rise and escape into the vented attic space. In your instance, you are creating a cavity which could very well collect moisture as the 3/4 inch T & G plywood is going to pretty much prevent moisture from escaping. If you use a vapor barrier on the underside of the TGIs, you have now trapped the moisture inside of the shop you have created. My instincts tell me to use the vapor barrier and be prepared to have some sort of exhaust fan to remove excess moisture in the room, or to have a dehumidifier. You can minimize the moisture in the room by using a good sealant on the top of the concrete slab. You might also look at using a product such as Roxul (https://www.hansenpolebuildings.com/2013/03/roxul-insulation/) in the ceiling, as its function is not reduced by any moisture which may become trapped in the cavity.

This entry was posted in Ventilation, Building Interior, Pole Barn Heating, Insulation, Pole Barn Questions, Pole Barn Design, Pole Barn Planning, Pole Barn Structure and tagged pole barn insulation, adding insulation to a pole barn, unheated, insulation, pole building insulation on July 31, 2018 by admin.

Vinyl Gable Vents for Pole Barns

Vinyl Gable Vents for Pole Barns

Attic venting for post frame (pole barn) buildings is a challenge which can be resolved by the use of vinyl gable vents.

Reader KEN in BERRYTON writes:

“I have a pole barn with the ribbed siding, 3/4″ high ribs at 9″ spacing, with two smaller ribs in-between at 3″ spacing. I need to add end wall gable vents (because I failed to have it built with eaves) because I want to install insulation in the ceiling and walls. In reading your web information on gable vents, it seems that the vents you offer fit over the ribs as opposed to what I might find at my local Home Depot. Can you clarify whether the vent you provide fits over the ribs so that I can get a weather tight seal. If not indexed for the ribs, I am at a loss to understand how you can seal the vent against the ribbed siding. Any guidance you could share would be very much appreciated.

I also read in a Q/A that dividing the square footage by 300 gives you the number of square inches of vent required. My building is 60×30 which gives 1800 square feet divided by 300 would be 6 square inches. I wonder if this is a misprint, that it should be 6 square feet.”

Mike the Pole Barn Guru responds:

The Hansen Pole Buildings vinyl gable vents are designed with a “snap ring” which goes on top of the high ribs of the steel. To install, remove the snap ring and use the inside edge of it as a template to draw the location of the vent on the siding. Remember to cut just outside of the line, so the vent can be pushed through from the inside. Once it is pushed through, snap on the snap ring and you have a sealed vent! Just this easy and requires no extra framing.

And it is square feet, not inches. In your case you would need to have at least three square feet of net free area venting on each endwall, and it would need to be located in the upper half of the dead attic space. Just as an example an 18″ x 24″ rectangular vent will typically provide about 140 square inches of net free area.

The 2012 IBC (International Building Code) ventilation requirements may be accessed here: https://codes.iccsafe.org/public/document/IBC2015/chapter-12-interior-environment please see 1203.2.

This entry was posted in Pole Building How To Guides, Ventilation, Pole Barn Questions and tagged insulation, International Building Code, pole barn insulation, vinyl gable vent on July 12, 2018 by admin.

Retro Insulation, Cost of a Hipped Roof, and Slab Prep!

Today Mike the Pole Barn Guru answers questions about Retro Insulation, Cost of a Hipped Roof, and Slab Prep!

DEAR POLE BARN GURU: Retro Pole barn wall insulation: should a person put plastic or some sort of vapor barrier against outside tin on interior, then put fiberglass blanket up? Which Is a better option faced or unfaced (do you need a moister barrier on interior between unfaced and wall material? Thanks MIKE in PALYMRA

DEAR MIKE: You should remove the wall steel, a wall at a time, placing a well sealed quality building wrap (like Tyvek) over the wall framing – then reinstall the steel siding. Use unfaced fiberglass blanket insulation, thick enough to entirely fill the wall cavity, then a 6mil clear visqueen vapor barrier on the inside before installing the gypsum wallboard on the interior. Make sure to tape all seams, tears or rips in the visqueen.

DEAR POLE BARN GURU: I have a quick question. I am wanting to build a 40 x 60 shop. It will be cheaper to build it pole barn style but one of the contractors I was going with said if I wanted to do a hip style roof I would be better off stick framing it. Is this true? Is it really that much more to do hip roof. He said it doesn’t work well with post framing. Another contractor said they can do it and it will only be $3800 more to order hip roof trusses. I don’t know what to think. Thanks for your time. PRESTON

DEAR PRESTON: I hate to break this to you, but contractor number one is clueless – post frame (pole barn) style is going to be less expensive than stick frame, for a full hipped roof (or any roof style). The $3800 more for a set of hipped roof trusses sounds fairly steep unless you are somewhere with a significantly high snow load. My recommendation – order a fully engineered post frame building kit package and then have a competent contractor assemble it for you (or save some real money and assemble it yourself).

DEAR POLE BARN GURU: Sand or crushed concrete under slab in pole barn? RON in LEONARD

DEAR RON: Prior to pouring, 2” to 6” of clean and drained sand or sandy gravel is spread below where concrete is to be poured. Mechanically compact fill to at least 90% of a Modified Proctor Density, so as not to cause slab to sink. Install a good vapor barrier below any interior pour, to stop moisture from traveling up into slab through capillary action. Place 3” to 4” of clean and drained sand on top of the vapor barrier, to decrease differential drying shrinkage and floor curling. This sand over the vapor barrier will facilitate water drainage during curing time and accelerate installation.

This entry was posted in Insulation, Pole Barn Design, Pole Barn Structure, Trusses, Concrete and tagged Gravel, concrete preparation, insulation, visqueen, Hipped roof, Hipped roof trusses on May 28, 2018 by admin.

Earth Work, Pole Barn Conversion, and Insulation Issue?

DEAR POLE BARN GURU: I am about to build a pole building on a piece of land that is absolutely flat (pasture). I have read on this site that the poles should be installed before any earth work has been done. However, the state of Idaho says that I must have a drainage slope away from the building of 1 foot in 20. How do I reconcile these two requirements? STAN in LINDEN

DEAR STAN: The rationale behind installing the columns first is very few people have fill adequately compacted when they bring it in. I’ve written a series of articles about proper site preparation and compaction which begins here: https://www.hansenpolebuildings.com/2011/11/site-preparation/. For most, it is easier to just order columns two feet longer than normal, embed them into undisturbed native soil per the engineered plans, then start construction with the pressure preservative treated splash plank held up far enough so as to have its bottom at the point of where the bottom of the finished concrete slab on grade in the building will be. Once the building is up, fill can then be brought in to bring the interior up to grade and create the needed slope outside of the building. The IBC (International Building Code) requires a 5% slope away from buildings where surfaces are not impermeable.

DEAR POLE BARN GURU: Below is pictured a pole barn I’m looking to convert into a woodworking shop. I want to stud out the walls, fiberglass insulate, and shiplap interior walls. The ceiling will be drywalled and loosefill fiberglass insulation. I will install electrical service, and a gas radiant tube heater on ceiling. My question is, with a wooden frame pole barn with exterior metal skin, OSB sheathing and asphalt shingle roof, what type of vapor barrier do I need on walls, under ceiling gypsum, and on seal plate? KENNY in SOUTHINGTON

DEAR KENNY: You should remove the wall steel (one wall at a time) and install a housewrap between the wall framing and the wall steel, then reapply the siding after making certain any tears or seams have been properly taped. If you use unfaced fiberglass wall insulation you should place a 6ml clear visqueen vapor barrier on the inside (running from concrete slab to the bottom of the trusses), immediately prior to installing the gypsum wallboard (or other interior finishes). Again make sure to seal all rears or seams.

You should not have a vapor barrier between the ceiling framing and the drywall on the ceiling.

DEAR POLE BARN GURU: Have a new pole type barn and looking to insulate the inside walls with old style pink roll insulation, do I need a moisture/vapor barrier between the insulation and the metal tin siding? DOUG in PAOLA

DEAR DOUG: You do not want a vapor barrier between the insulation and the siding, you DO want a building wrap (such as Tyvek). You should remove the wall steel, a wall at a time, install housewrap then put the siding back on. Use unfaced fiberglass batts and then a clear visqueen vapor barrier on the inside (make sure to seal any seams, rips or tears.

This entry was posted in Insulation, Pole Barn Design, Ventilation, Building Interior, Pole Barn Heating and tagged Conversion, insulation, barn conversions, Dirt work, earth work, grading on April 16, 2018 by admin.

Bad Energy Efficient Pole Barn Advice

Bad Energy Efficient Pole Barn Advice from GreenBuildingAdvisor.com
Long time readers of this blog have seen ample posts about energy efficient post frame (pole barn) buildings. As most are aware, there is as much bad information (maybe more) than good available on the internet. Whilst I’d like to believe Martin Holladay at www.greenbuildingadvisor.com is fairly knowledgeable – when it comes to his answers on this particular subject, he has (in my humble opinion) missed the mark.

Here are a few of Martin’s comments:
“The main problem with insulating a pole barn is creating a good air barrier. There are many opportunities for air leakage: between the insulated sections of the wall and the vertical posts; at the base of the wall (which either meets dirt, gravel, or a concrete slab); and at the intersection of the wall and the insulated ceiling. You should strive for airtightness when you create this assembly. It won’t be easy — but do your best.”

“It’s tough to insulate a pole barn. First, there is the question about the floor. Do you have a slab or gravel? If it’s a gravel floor, it’s hard to air-seal the bottom of the walls. If you have a slab, we’ll need to know your climate zone or location, so we can recommend whether you need a horizontal layer of rigid foam under the slab. Next, you still have issues of how to support the insulation. In most pole barns, you don’t have studs. You have posts and horizontal nailers between the posts. This makes air sealing difficult, and using conventional insulation difficult. The best way to proceed is to work on the exterior side of your structural frame. Again, either SIPs (structurally insulated panels) or nailbase is one approach — and if you use SIPs, you could skip the pole barn structure, and just build a SIP building. Another approach is to install a stud wall on the outside of your pole barn to hold the insulation — but again, this raises the question, why not just build an ordinary building with stud-framed walls if you need it for insulation?”

“I’m afraid that ‘energy efficient pole building’ is an oxymoron. If you want to make a pole building energy-efficient, you pretty much have to build an entirely new building — either inside the pole building or outside the pole building — to create an air barrier and provide somewhere to install the insulation. That’s why people who are interested in energy efficiency don’t choose dirt floors or pole construction. However, if you decide to let go of the idea of energy efficiency, you can certainly build a dirt-floored tiny house with a pole frame.”

Mike the Pole Barn Guru Advises

Maybe the thought of all post frame buildings having dirt floors should be thrown out of the discussion. From experience the only post frame buildings which have dirt “floors” are ones which are always going to be pure agricultural or storage buildings and will never be climate controlled, or they are dwellings with wood floors elevated above a crawl space.

The air barrier issue for post frame construction is resolved the same way a stud framed building would be – utilize a quality building wrap between framing and siding, then insulate between girts (think studs run horizontally). Thermal transference in walls can be reduced by having an interior set of wall girts to support inside finish surfaces such as gypsum wallboard. This is far less material intensive than the double studwall system promoted by some stick frame builders.

Wall insulation for post frame buildings can run the gamut from unfaced fiberglass batts, to BIBs (https://www.hansenpolebuildings.com/2011/11/bibs/), to closed cell spray foam or combinations thereof, just like studwall construction.

Top of wall to insulated ceiling transition is the same for either form of construction. Raised heel trusses (https://www.hansenpolebuildings.com/2012/07/raised-heel-trusses/) allow for full thickness of insulation above the perimeter walls, and should be utilized in any case with a climate controlled building.

For slab on grade applications frost-protected shallow foundations (https://www.hansenpolebuildings.com/2016/11/frost-protected-shallow-foundations/) are a practical solution, with post-frame holding an advantage in not having to have a thickened edge of the concrete floor.

Designing for energy efficiency? Look no further than post frame construction – at the corner where energy savings and cost savings meet!

This entry was posted in Insulation, Pole Barn Design, Pole Building How To Guides, Ventilation and tagged structurally insulated panels, insulation, post frame building, pole barn insulation, SIPS on April 13, 2018 by admin.

Fire Resistance, Condensation, and Wind Speed

Fire Resistance, Condensation, and Wind Speed

DEAR POLE BARN GURU: Do you know if WMP-10 metal building insulation facing is ok to have exposed in a commercial building in regards to its fire resistance rating? JON

DEAR JON: WMP-10 facings are flame resistant, however you should consult with your local building code enforcing agency to determine if they will allow it to remain exposed given your use of the structure. An alternative might be Johns Manville FSK-25 faced batts which are laminated with an FSK (foil-scrim-kraft) facing, which enables the insulation to carry a fire hazard classification rating of 25/50 or less per ASTM E 84. The FSK-25 facing also serves as an excellent vapor retarder and may be left exposed where codes permit. The FSK-25 batts are a lightweight fire-resistant thermal and acoustical fiberglass insulation made of long, resilient glass fibers bonded with a bio-based binder.

Personally, I’d look at using unfaced fiberglass or rock wool batt insulation then covering the interior surface with 5/8″ Type X gypsum wallboard. Probably less expensive and would afford greater R-values with less of an investment.

DEAR POLE BARN GURU: I recently had a small pole barn constructed in Northern NJ which I’m about to insulate. Needless to say, the information regarding this is very confusing. The end goal here is to not have a condensation problem. With no insulation on the walls currently the metal walls sweat. The roof consists of metal roofing on top of “double bubble” on top of purlins with ridge vent and soffit vents. The walls will be filled with 6″ fiberglass and a poly vapor barrier applied. The ceiling will either be OSB or gypsum attached to the bottom of the trusses with blown insulation on top with no vapor barrier. With that said, my question is with this configuration, will the gable ends above ceiling height sweat or do they need to be insulated? If so what would be the recommended insulation?

Thanks, CONFUSED in NEW JERSEY

DEAR CONFUSED: With proper ventilation in your attic I won’t say it will be impossible to have condensation on the inside of the attic gable endwalls, however the probability should be small. If you want to make certain, an inch of closed cell foam can be sprayed on the inside of the endwall steel and it will eliminate any chance.

DEAR POLE BARN GURU: Are your plans for stick built frames or CBS frames or both? If only for frame built what is the wind ratio? SUNSHINE in JUPITER

DEAR SUNSHINE: Our buildings are neither stick built or concrete block – they are post frame buildings.

Since January 1973 anemograph stations within the United Kingdom have tabulated for each clock hour the mean hourly speed and the maximum gust (of approximately three second duration). The ratio of maximum gust speed to the mean speed for individual hours as an effective height of 10 meters is referred to as the gust ratio. The mean wind ration is the ratio of the extreme gust speed to the extreme hourly mean speed, both having a return period of 50 years. This ratio turns out to be 1.60.

Here in the colonies, we design using Vult (Ultimate Wind Speed). Until the 2012 IBC (International Building Code) we designed for Vasd (Allowable Stress Design) which is 60% of Vult.

One of the beauties of post frame construction is the buildings can be designed to support any wind load situation needed.

This entry was posted in Insulation, Pole Barn Design, Steel Roofing & Siding, Ventilation and tagged Insulation fire resistance, Vult, Vasd, insulation, condensation, wind speed on April 2, 2018 by admin.

Insulating a Post Frame Home Crawl Space

One of our clients has been erecting a post frame home in Colorado Springs, which is over a crawl space. Here is our discussion in regards to insulating the crawl space.

“While I have your ear, I had asked you a question earlier about getting the code required R30 in the 2×6 floor joists of my raised floor. I looked into your suggestion of spray foam and I got some quotes from local companies and I was shocked! One company quoted me $16,000 to do 3″ in the floor and walls with some performance charts showing that the 3″ would satisfy the code (I’m a bit skeptical). I got another general quote of $1.10/board foot and that it would take 5″ (i.e. $5.50 / sq ft) or $12,650 just for the floor. The second company did suggest though that El Paso county allowed the R30 around the crawl space perimeter and no insulation in the floor… which leads me to my question…

What would be your thoughts of a non-vented crawl space using something like 15 mil plastic on the ground and up the sides the 18″ to the floor and the R30 spray foam from the ground to the floor level? I could get that done for around $2500. I’m still haven’t completely decided if I will used dense pack cellulose or BIBs for the walls but I’m pretty sure I don’t have the budget for spray foam in the walls.”

Mike the Pole Barn Guru Responds:

When I moved to Oregon from Eastern Washington in 1979, I was amazed at how different the construction techniques were from what I had grown up with. Eastern Washington was the land of full basements, whereas Western Oregon was predominately crawl spaces. The typical crawl space would have 6 mil black visqueen draped down the sides of the foundation and covering the ground, with R-19 unfaced batts used to insulate directly beneath the floors.

A variant of this was to use the crawl space as an air plenum, eliminating the need for heat ducts, and placing the unfaced insulation against the foundation.

This variant is basically a very slight spin away from what you propose to do.

Performance charts always frighten me as they general require some hocus pocus involving dead air space. Closed cell spray foam is R-7 per inch, so a claim of three inches in a system making R-30 sounds bogus unless the balance of the cavity is going to be filled with something like unfaced fiberglass batts. There is no question about closed cell spray foam being expensive, even the work I had done when we added the elevator shaft on the back of our home ran $2.80 per square foot for four inches thick.

Personally, I have no issues with what you propose to do and would probably take it a step further and utilize the principles of Frost Protected Shallow Foundation insulation below the base of my wall steel. https://www.hansenpolebuildings.com/2016/11/frost-protected-shallow-foundations/.

This entry was posted in Pole Barn Homes, Insulation, Pole Barn Questions, Pole Barn Design, About The Pole Barn Guru and tagged spray foam insulation, unfaced batt insulation, insulation, BIBS insulation on February 1, 2018 by admin.

DIY Kits? Fiberglass Insulation, and Free Quotes

DEAR POLE BARN GURU: Are these DIY kits or do you guys do labor too? PATRICK in LOCKPORT

DEAR PATRICK: Hansen Pole Buildings provides complete custom designed and engineered post frame building kit packages which are aimed towards the average individual who can and will read instructions in English to successfully erect themselves.

In the event you are not so inclined, we can assist you in finding several builders in your area who have the interest in assembly of the building for you.

DEAR POLE BARN GURU: Can I use fiberglass insulation in the walls of a pole barn? BOB in DUNBAR

DEAR BOB: Certainly you can use fiberglass wall insulation for post frame buildings. The question is, how?

To do so, you should have building wrap (think Tyvek) between the siding and any wall framing. If your building was not engineered in this fashion, closed cell spray foam insulation can be applied to the inside of the siding, then unfaced fiberglass insulation can be installed with a clear visqueen vapor barrier on the inside.

DEAR POLE BARN GURU: I am looking for a metal pole storage for our pool plumbing pipe. We are just starting to gather information and prices. We want a building to be 25′ deep x 75′ long x 12′ high. We want the doors on it to be sliding doors. CARMICHAEL in WOODSTOCK

DEAR CARMICHAEL: Thank you for your interest in a new Hansen Pole Building. In most cases, the quickest way to get the information you are looking for is to call (866)200-9657 and ask to speak to a Building Designer. You can get a relative price by visiting https://www.hansenpolebuildings.com/pole-barn-prices/ where you can further customize a building based upon some standard and cost effective dimensions.

In most cases, buildings with widths which are multiples of six and lengths which are multiples of 12 will result in the best value for your investment.

If either security or convenience are at question, you may wish to consider sectional steel overhead doors, rather than sliding doors.

This entry was posted in Pole Barn Planning, Insulation, Pole Barn Design, Constructing a Pole Building and tagged insulation, tyvek, Quotes, DIY on January 15, 2018 by admin.

Wrapped the Wrong Way, Services, and Ceiling Liners

DEAR POLE BARN GURU: I bought a home that has a newer pole barn (40×56, laminated 6″x6″ posts 8′ o.c…. 12′ walls) and the entire barn is wrapped with bubble wrap between the metal and perlins / girts. Would it be acceptable to frame 2×4 walls, and place bat insulation in the stud spaces? I ask because the concern I have is having a vapor barrier (bubble wrap) on the outside of the wall rather than on the inside, as with standard construction. Wall construction would be like this; interior sheeting (drywall, plywood, and ribbed interior metal), paper backed fiberglass insulation between framed wall set between posts flush to the inside, bubble wrap, metal exterior sheeting. Thanks for any advice, as I can’t get a straight answer from local contractors. Sincerely, TRENT in LEXINGTON

DEAR TRENT: I will give you the straight answer, because I have no skin in the game. All I care about is you get the best possible building for your investment.

The answer is you need to either get the bubble wrap out of your walls, or poke numerous holes in it so moisture does not become trapped in the insulation cavity. Personally, I would remove the wall steel, one wall at a time. Pull out the radiant barrier, replace it with Tyvek or a similar performing building wrap, then put the siding back on. While it sounds daunting, it should actually go fairly quickly. I’d use BIBs insulation in the walls with a six ml clear visqueen vapor barrier on the inside of the framing.

DEAR POLE BARN GURU: Hello, this question seemed kind of answered in your FAQ, but I wanted to take a moment and ask anyways, as your website really seems to convey desire to work with the customer as well as a care for quality. I’ve loved reading the Questions to the Guru!

Without getting into too much detail, I have acres of Loblolly Pine that I will be building an Event Center Barn out of. I’ve got a miller who’s working at some really great rates.

I’m looking for an engineer to put all my thoughts on the barn together and stamp em so I can get going on the permit process.

Do you all provide JUST the engineering service, I wouldn’t be buying any material from you all, but I would of course supply all the information on the materials I’d like to use, look of it, etc.

If you all don’t, do you think one of your engineers might be interested in privately contracting it?

Again, I ask only because you all seem like a great organization.

Thanks for your time! JACOB in OJA

DEAR JACOB: Thank you very much for reaching out to us. Top quality is a high priority to us.

We and our engineers do not provide just engineering services, due to the inability to control the quality of materials which go into the completed project.

A concern about your choice of building materials – your Loblolly Pine should be both dried to a moisture content of 19% or less and be grade stamped in order to be used in an engineered building. You are probably ahead of the game to sell your timber and purchase the lumber with the proceeds of the sale.

DEAR POLE BARN GURU: Hello, when installing tin to the ceiling in a pole barn. Do you want to run the full length of the building? Or should you run left to right with your sheets of tin? The building is 60×120. RYAN in WYOMING

DEAR RYAN: It will depend upon how you are supporting the liner panels. In our typical buildings, with double trusses spaced usually every 12 feet, we place joists every four feet between the truss bottom chords and run the steel the width of the building. If your trusses are spaced every four feet, you could safely attach the steel to the bottom of them and run the length of the building. I have heard of cases where trusses have been spaced every eight to 10 feet and people have attached the liner length of the building to the bottom of the trusses with no other framing supports. Personally I feel the deflection of the steel between trusses would be unsightly.

This entry was posted in Uncategorized and tagged insulation, engineering, tyvek, steel ceiling liner panels, wrap, services on October 16, 2017 by admin.

Premature Roller Wear, Proper Insulation, & Venting!

DEAR POLE BARN GURU: My Plyco rollers are wearing prematurely since I added liner to my doors. Can I put a 3rd roller in the center of each leaf to spread out the additional load? BRAD in EL DORADO

DEAR BRAD: If these are round Plyco trolleys, your door must be very heavy. I say this because I have never heard of one failing and we have thousands of sliding door in use by our clients. With this said, placing another one in the middle will probably result in the door sliding unevenly due to the slightly larger (due to no wear) new trolley in the center. Plyco does have what is referred to as a “double truck” trolley. These will replace your existing trolleys and each has two sets of wheel pairs. If you have a heavy sliding door, these are probably going to be your solution.

DEAR POLE BARN GURU: Can I use post frame insulation on the ceiling of my home. It is an add-on used as a day room. OVERTON in NATCHEZ

DEAR OVERTON: Could or should? Not the same question. You should be blowing at least R-45 of cellulose or fiberglass into a properly vented insulation cavity. If you do not have adequate thickness at the top of the walls, Add high R insulation boards as baffles so at least 2” of clear airflow comes through from the eaves. Then have closed cell spray foam insulation added until the R-45 blown in can reach full depth. Generally this should be about four feet from the walls in standard residential stick frame construction.

DEAR POLE BARN GURU: My question involves venting of the attic space. If the eaves are closed off, will the ridges in the roof metal not work as air channels to allow outside air to enter the attic space in the same manner as soffit vents? The plan would be to install a ceiling, blow in insulation and install ridge vents in the roof. MIKE in INDIANAPOLIS

DEAR MIKE: The ridges of the steel will not provide adequate airflow. Plus, they should be sealed off with inside closure strips to prevent flying critters from entering your building. If you do not vent the ridge, you can meet the ventilation requirements with gable vents. Read more on attic insulation for post frame buildings here: https://www.hansenpolebuildings.com/2014/02/pole-building-ventilation/.

This entry was posted in Insulation, Pole Building Doors, Ventilation and tagged Rollers, insulation, Ventilation on October 2, 2017 by admin.

Headroom Headaches, Post Hole Problems, and Insulation Options

Tackling Headroom Headaches, Post Hole Problems, and Insulation Options

DEAR POLE BARN GURU: I am curious about the room I needed for my overhead door. I had my building designed for a 12’x12′ overhead door in the middle of the end wall. My wall height is 14′ but with a truss depth of 18″ the bottom of the truss is only 12’6″. With my door installed the curve of the tracks extends above the 12’6″ and also the spacing of the trusses is 12′ from the outside of the building to the face of the next truss in leaving me with only 11’6″ interior space. so now my problem is that the tracks have to go over the top of the bottom chord of the truss and with less than 12′ of space my door runs into the truss if I open the door all the way. Do you happen to have any ideas for a way to open my door all the way? Thank you. COREY in SPIRIT LAKE

DEAR COREY: This is why I always encourage clients to order their doors along with their building kit package. The kit suppliers will insure the door provided will fit in the building!

Your circumstance should have been easily solved by whomever supplied your overhead door and is really fairly simple. By using high lift track the door can go up the inside of the endwall several feet, then the track will curve leaving the door, when opened, parked between the endwall and the first pair of trusses. This also puts the overhead tracks up below the bottom of the trusses and out of the zone where things might run into them.

DEAR POLE BARN GURU: How difficult is it to dig post holes near very very large pecan trees? STEVE in DALLAS

DEAR STEVE: You should not build within 15 feet of a pecan tree, due to the tremendous amount of moisture they take from the ground. You also want to consider the possibility of branches falling from the tree and hitting your new building. If you remove the tree, the ground in the area of the tree’s root system will probably swell, due to the ground water no longer being removed by the tree. This swelling can cause heaves to both embedded building columns as well as concrete slab on grade floors.

DEAR POLE BARN GURU: Just built a pole barn, 30×36 with 12′ ceiling. I put up 1×12 Hemlock board and batton siding. What kind of insulation do you recommend? It will have on demand heat, but not full time heat. I’m in NEW JERSEY so we have cold winters and humid summers. RAY in CALIFON

DEAR RAY: If your new pole barn (post frame building) was designed with raised heel trusses and for the trusses to carry a ceiling load, I’d be looking at blowing in R-60 fiberglass or cellulose above the finished ceiling. This requires adequate ventilation – either 260 square inches on net free area at the eaves and ridge, or the same in each gable end in the top ½ of the attic space. This requires an air baffle to allow air to flow in from the eaves above the insulation.

Don’t have raised heel trusses? Then use high R value rigid insulation board in areas where blown insulation would be compressed.

Trusses not designed to support a ceiling? If this is the case, then closed cell spray foam the underside of the roofing. It will take between eight and nine inches of thickness to achieve R-60.

If you have housewrap under the siding, you did right. In this case I would install another set of 2×4 girts on the inside of my walls, then use BIBs wall insulation. Place a clear 6ml visqueen vapor barrier on the inside and then gypsum wallboard.

No housewrap? Then closed cell spray foam is the route to go. Four inches will get you to R-28.

This entry was posted in Sectional Doors, Insulation, Pole Barn Design, Pole Barn Planning, Pole Building Doors, Columns and tagged post holes, Headroom, High Lift track, ground swell, insulation, insulation types on September 11, 2017 by admin.

Roof Trusses? Contractor Reviews, and Insulation Installation!

DEAR POLE BARN GURU: I would like to rip off my current roof of trusses that are made of 2x4s 2 feet on center with new one of mono-pitched trusses that are every 4-ft or less on center. The roofing material on top of the new trusses would be a SIP panel of some sort. The unfinished ceiling would be the bottom of the SIP panel. The house would have exposed trusses to create a loftier feel as the ceilings are currently too low. (house is 28 ft wide by 30 feet long)

Is this something that you can help with — the design & manufacture of the trusses/roof?

Thanks! NATHAN in KIRKLAND

DEAR NATHAN: Your Building Department is going to require engineer sealed plans in order to issue a building permit for your project. As such, your best bet is to hire a local engineer who is experienced in wood frame construction to provide your plans. They should come out to your house and do a thorough investigation into the adequacy of the structure to support the loads.

Some thoughts to consider – SIPs are going to prove to be very expensive. You could create a more spacious feel by constructing a knee wall on top of one of the existing walls, then use I joists or parallel chord trusses – either of which can be insulated between to give an adequate R value.

DEAR POLE BARN GURU: How can I find independent customer reviews in Washington state for Pride in Construction. GINGER in TACOMA

DEAR GINGER: Getting independent customer reviews on any building contractor anywhere is a challenge, as most builders do not construct enough buildings to develop much of a track record either good or bad.

Here are the seven steps to not getting yourself burned by any contractor, follow these: https://www.hansenpolebuildings.com/2013/07/contractor-6/ and require a performance bond and you will greatly limit your risk of not getting the finished product you expected. Here is Performance Bond information: https://www.hansenpolebuildings.com/2012/07/contractor-bonding/.

DEAR POLE BARN GURU: I will be installing insulation under the steel roof. Are staple guns the best choice for temporary stabilization until the roof is added? What length staples? Which gauge staples? Narrow? Electric, air or grip staple gun? Recommendations? I will be using metal tape to join each roll of insulation side-by-side.

Trying not to re-invent the wheel, that’s why I went Hansen of course. RALPH in KENNEWICK

DEAR RALPH: From Chapter 14 of the Hansen Pole Buildings’ Installation Guide: Using a minimum 5/16” galvanized staple, staple through insulation to eave purlin top. As an alternative to staples, 1” galvanized roofing nails (with the big plastic washers) also work well.

These fasteners are only going to be needed long enough to get a sheet of steel on top of them, so there is no occasion to get fancy at this juncture. I’ve found a tack hammer to be more than adequate.

Keep in mind, the one edge of each roll of A1V insulation has a pull strip on it, with adhesive under the pull strip. This eliminates the need to use rolls of tape to adjoin each piece of insulation.

This entry was posted in Insulation, Pole Barn Design, Building Department, Pole Barn Structure, Trusses, Professional Engineer and tagged Plans, code, reviews, trusses, staples, insulation, A1V, contractors, nails on July 8, 2017 by admin.

Design for Spray-Foam, Sonotubes, or Proper Fasteners!

DEAR POLE BARN GURU: My name is Wade, I purchased the design and material from

Hansen for my pole barn this past year. It is a 64×64 Pole Barn. My question is, what’s the best way to insulate with the wall girts being horizontal and at an odd measurement on center? Thanks WADE in HILLSBORO

DEAR WADE: Thank you very much for your investment in a new Hansen Pole Building. If you have an opportunity to do so, I would enjoy seeing photos of your completed building, as it has some unique features which other clients would appreciate seeing.

Insulating buildings, after the fact, is one of the most common questions I get asked about. If we were in the design phase of your project, my advice would have been to place the bookshelf girts at 24 inches on center

(https://www.hansenpolebuildings.com/2011/09/commercial-girts-what-are-they/) and use housewrap between the girts and the siding. As we are past this point, my best recommendation is going to be closed cell spray foam (read more about spray foam here: https://www.hansenpolebuildings.com/2016/07/advantages-spray-foam-over-batt-insulation/). It is not inexpensive however it is very effective and can be sprayed directly onto the inside of the wall steel.

DEAR POLE BARN GURU: I am looking into building a pole barn. In my area up north (Alpena Michigan) the ground is laden with heavy rock. 2 ‘ below the rock is bedrock. How will one set the main post for construction?? Digging this rock out would be near impossible while at the same time keeping things plumb and square! Please help! CHRIS in ALGONAC

DEAR CHRIS: I’ve actually been to Alpena! My first choice is always to dig holes to solid bedrock, probably requiring a backhoe. If the rock is such as to leave you with craters, sonotubes can be used to reduce the amount of concrete backfill required around the columns. If the bedrock is fairly shallow, or not below frost depth, the columns can usually be designed by the building engineer to be rebar pinned to the bedrock to prevent movement.

DEAR POLE BARN GURU: I recently bought a property and the 20 yr. old pole barn that is leaking inside from the eves on the sides. I have excessive overhang 4.5 inches on one side and 5 inches on the other. According to your sight, it should be 1 1/2 to 1 3/4. How do I repair/fix this problem?
Thanks, DALE in NEWPORT

DEAR DALE: Your challenge probably has nothing to do with the distance the roof steel overhangs past the sidewalls. The ideal length (1-1/2 to 1-3/4 inches) is based upon getting the runoff water from the roof directly into a gutter, without having the water just sailing over the top.

If your building is only leaking along the eaves, then it is a function of the original builder having used the industry standard #9 diameter screws. Over time, the cyclical nature of windloads will cause these small diameter screws to act like knives, cutting away at the surrounding steel until slots have formed around the screws – and water then leaks through the slots.

Provided this is indeed the problem, and the slotting is not too excessive, it can be fixed by using #14 diameter screws, which are greater in length than the existing screws. Remove all of the current screws at the eave, place the larger and longer screws back through the same holes and as long as no slots extend past the grommets, you have the job half done.

Probably the roof only has screws on one side of the high ribs along the eave, if so, add another large/long screw at the other side of each high rib. The eaves and ridge are where roof shear forces (from wind) are the greatest. By adding the extra screws, it reduces the lateral force on each of the screws along the eaves.

If the slots are too great to be covered by a new fastener, the solution is to replace the roof steel and install it using the correct screws and with a pattern which will prevent the same problem from happening again in the future.

This entry was posted in Insulation, Pole Barn Design, Roofing Materials, Steel Roofing & Siding, Fasteners and tagged insulation, leaking roof, sonotubes, fasteners, bedrock on March 20, 2017 by admin.

Safety Concerns from the Heartland

DEAR POLE BARN GURU: Could you give me a cost of installation of spray foam insulation for an indoor horse arena that is 65 by 125 ft in size.

Wanting to insulate under roof area only. We are a faith based non profit 501 c 3. JACK in SAVANNAH

DEAR JACK: Thank you very much for your interest. Hansen Pole Buildings is neither a contractor nor an installer. For closed cell spray foam (which is what you want to have), you should expect to pay about a dollar, per square foot, per inch of thickness.

DEAR POLE BARN GURU: I found your web site and wanted to reach out to you.

I provide free safety consultation services to small employers in Ohio. I have a small framer who does Pole Barns and he was cited by OSHA. He needs a written Safety and Health program that addresses all of the applicable topics to this trade (Fall protection, Electrical and Ladder safety, PPE, tool safety, etc.) I have never written a program for a contractor who does this type of work and was wondering if you could suggest any other links or resources that could help me with putting one together for me. He is Amish and has no computer resources so I feel I need to do what I can to help. I especially need some guidance with regards to Fall protection during the building process (tie off points, what can be used as an anchor, truss erection, etc.). Please provide what you can to me.

Thanks for your help. PAULA in PICKERINGTON

DEAR PAULA: I’d start with www.nfba.org, they are the trade association for the post frame (pole) building industry and should be able to either provide what you are looking for, or get you pointed in the correct direction.

DEAR POLE BARN GURU: Using foil faced polyiso in pole barn do I put shiny Side out or in and can I use it on celling or can I put it on purlins under roof build is already built. JERRY in Onawa

DEAR JERRY: The determination for which side goes in or out will be based upon the goal you are trying to achieve. If you want to reduce heat gain in the summer, then the shiny (aluminum) side will go out, if you are heating the space and want to reflect the heat back into the building, then shiny side in.

Some thoughts – whether installed under the purlins or as a ceiling across the roof truss bottom chords, you have created a dead air space above the insulation boards which must be ventilated from eave to ridge or at the gables in order to prevent condensation, mold and mildew issues. In order to function properly, all joints and seams must be sealed tightly.

Before installing any product which will be supported by trusses, confirm they have the load carrying capacity to support it.

Many Building Departments require any foam sheathing to be fire separated from areas where humans will occupy. This could add to your expense.

This entry was posted in Insulation, Pole Barn Design, Ventilation and tagged insulation, polyiso, safety, load capcity on March 6, 2017 by admin.

R-50 Insulation?

DEAR POLE BARN GURU: Did I read on this web page that there is a installation product that is one inch thick with a R rating of R-50? DELLA in DALLAS

DEAR DELLA: Unless I am mistaken, I believe your question is about insulation, rather than installation.

Yes, there is such a product. Here is the link to the article: https://www.hansenpolebuildings.com/2016/11/one-inch-insulation-r-50/

My guess is it may be on the expensive side, but if it works, it could be quite the trick. I am in the process now of getting a quote with the idea of using it between the framing and steel when I reroof my house near Spokane, Washington.

DEAR POLE BARN GURU: What should I pay for metal roofing labor costs? JUSTIN in GARLAND

DEAR JUSTIN: In the case of most structural construction on low rise buildings, the cost of labor is typically equal to about 1/2 of the cost of the materials. Obviously steep slopes, multiple hips and valleys, pitch changes (basically more complex roofs) will add to the cost.

DEAR POLE BARN GURU: The detail for setting posts shows 8” concrete under the posts and up 18” on the posts.

Can we pour the bottom 8” of concrete in the caissons, let it set overnight and then set the posts on

the 8” and pour the 18” of concrete ? One of the videos shows doing it this way. JIM in WINDSOR

DEAR JIM: While I am unaware of any video Hansen Pole Buildings has produced which shows a two stage pour, it can certainly be done. I usually try to avoid it just for the fact I am frugal and do not like to pay the short haul charges from the premix company. By pouring it all at one time, you can also speed up the construction process by a day, as you will not be waiting for two sets of concrete cures.

This entry was posted in Footings, Roofing Materials, Steel Roofing & Siding, Concrete and tagged Concrete, R-50, labor, insulation on February 27, 2017 by admin.

Blog Entries Lead to Post Depth Question!

DEAR POLE BARN GURU: Good morning.

I have been reading the various blog entries for several days, regarding pole barn construction. I have been in contact with your design professional, but I a question that I thought might be a question that could possibly benefit others with a similar situation.

I am in the process of planning a 40X60 building for a shop for the business I have. My planned (and only available) location has about 5′ of fall on the lot which would be on the 60′ side wall of the building. I have built up a 50 X 70 pad. This has been built up and compacted with red “clay” a term we use around here, referring to the material we call “fill” around here, generally used for the purpose of building up a building pad. My original thoughts were to place a 6″ thick monolithic concrete pad with a footer, (I intend to run forklifts on it.) and erect a steel building kit.

Since the dirt pad was completed, I have since stumbled onto your site, and am looking at a pole building. So, my question relates to setting poles. How do you handle setting poles when half of the building will be over the top of built up soil base? I know it can be done, and I am not concerned overly much with adequacy of the soil compaction, which at this point, it has been sitting for about 7 or 8 months since it was compacted, but it has not been tested for compaction.

But having never done this before, since I am not 100% sure, and have yet to dig holes, (but I do want to start later this spring) I wanted to know your thoughts before I proceed.

Thank you. WESSLEY in TRINITY

DEAR WESSLEY: And a fine good morning to you!

I believe you are going to find a post frame (pole) building to be a much more viable option for your new structure than all steel and this is why….

Although your fill has sat for 7-8 months, there is yet a chance of additional settling. Clay is also a very unstable soil to place footings upon – so if your consideration was to support a monolithic pad with a footing around the perimeter, unless the footing was at the depth of the undisturbed underlying soil there is a high degree of probability the building would settle or shift – leaving you an unhappy new building owner.

With your pole building – the columns which will be placed in the fill area should be ordered long enough so the base of the column (actually the concrete below the base of the column) will rest upon virgin soil. This will require some holes to be as deep as five feet, however most skid loader mounted augers will get this kind of depth. The columns placed in this manner should minimize the probability of issues from settling and give you a resulting structure which can be happily used for several generations.

DEAR POLE BARN GURU: I can build a 28×36 pole building with 12′ eaves on my lot. I would like double trusses spaced 12′ so I can have 3 bays. What would be the difference in truss design for one designed for roof load only compared to one that can also support a ceiling. Thank you. JIM in SALEM

DEAR JIM: At the bare basics – the trusses will have one or more of the following: higher grades of lumber used for top and or bottom chords; large lumber for top and or bottom chords; more internal truss webs; larger pressed steel connector plates.

Pole Barn Guru Blog Now some recommendations – when you have a ceiling, ventilation is required. The best way to do it is to have enclosed vented overhangs and a vented ridge. This gives both an air intake as well as an exhaust and gives smooth airflow throughout the entire enclosed attic space. If you are planning upon insulating the ceiling, raised heel trusses are the way to go (read more on the hows and whys of raised heel trusses here: https://www.hansenpolebuildings.com/2012/07/raised-heel-trusses/).

You get one opportunity to do your new building right or wrong, I’d sure like to see it done right!

DEAR POLE BARN GURU: I bought a house with an existing 38×26 pole barn. The barn has metal roof placed over 3/4″ rigid foam (ISO) screwed to the purlins (2X4 on edge). I can’t tell what the facing material is on the ISO, but its white and doesn’t seem like paper. There is noticeable water staining on the rigid foam which I believe is due to condensation. There is a vent ridge on the barn. The metal roof is a PBR profile. For the winter I would like to insulate the cathedral ceiling better (I don’t want to drop a ceiling as I have storage shelving that prevents this). What is the best option (besides spray foam). I was considering kraft faced batts stapled to the 24″ OC purlins. I could do an R13 since the purlins are 2X4s, but also considered an R19 and let the batts bulge out a bit as I’m not going to sheath it. I would have the ridge foam to butt up against which should allow ventilation on the opposite side still (adjacent to metal roof). What do you recommend? I have wood stove for heating in the winter time and use it to take the chill off when I work out there (ie not on all the time). PATRICK in INDIANAPOLIS

DEAR PATRICK: I am going to give you the answer you probably don’t want to hear…..the water staining is most probably due to roof leaks, rather than condensation. This happens when screws are placed through foam board, which causes the screw shanks to deform, slots to form beneath the screw heads and when the deformations or slots get large enough – it leaks. The best solution for the problem is to remove the roof panels, take out the insulation boards and throw them away, then reinstall the roof panels using 1-1/2 inch long screws with a larger diameter than what was previously used.

Placing any sort of batt insulation under the foam as it currently exists is just going to get you wet insulation. Trying to use R-19 insulation batts in a 3-1/2 inch cavity will net you R-13 as the insulation is only as effective as its fully expanded thickness.

Once you have removed the foam boards the solution seriously is to spray foam it. Code requires airflow from eave to ridge over the batt insulation, which is going to involve more work and cost than the foam – it would take two layers of 2×4 laid flat on top of the existing purlins, one set running up the roof and another set going the same direction as the purlins, to screw into. This will mess up any trims on the perimeter of the roof, resulting in purchasing larger coverage trims.

The original building owner’s lack of planning for future uses of the building have now become your expensive nightmare.

This entry was posted in Concrete, Pole Barn Questions, Building Interior, Pole Barn Design, Columns, Building Overhangs, Roofing Materials, Pole Barn Planning, Pole Barn Structure, Steel Roofing & Siding, Ventilation, Insulation and tagged post depth, dirt pad, fill, overhang, insulation, Ventilation on February 20, 2017 by admin.

Book Shelving? Ceiling Insulation

DEAR POLE BARN GURU: Do you have to set laminated pole so you see the 1.5 side of the 2×6’s while looking in or out of the building? I was thinking of using 4ply 2×6 post 10′ out of the ground every 8′ while book shelving with 2×6’s in between posts. I thought it would be a lot faster to notch both sides of the post for the 2×10’s to sit in, just cutting out one 2×6 off of each side leaving 2 in the middle seems a lot faster than notching all 3 plays on a standard laminated post. My building won’t be very high and I heard book shelving greatly improves racking from side to side. Was planning on the book shelf being 2’OC didn’t know if going 16″OC would improve this design or if it is just unheard of turning the post sideways. I do understand that this makes the post 5.5″x6″ but the extra .5″ is of no concern since it is for a garage and I will just be sheeting it with 7/16″ OSB anyway.

Thanks in advance Mike CHRIS in DUNCANSVILLE

DEAR CHRIS: If by laminated you mean a true glulaminated column – then you can set it any direction as it has become a true one piece unit. If you are talking nailed up columns, or ones which use nails and construction adhesive (or through wires), those must be set with the 1-1/2″ sides of the 2x6s towards the wind. A 4ply 2×6 glulam will measure 5-1/2 inches by 5-3/8 inches, so there is no extra 1/2 inch to worry about.

Now I will totally upset your apple cart – how about doing away with the truss carriers entirely? And place the columns every 10 or 12 feet, instead of every eight? You can use a double truss system, with purlins on edge between the trusses and eliminate about 50% of the pieces you would otherwise need to handle and install – with the added benefit of not having to drill so many holes!! You can view sample plans for post frame buildings constructed in this fashion here: https://www.hansenpolebuildings.com/sample-building-plans/.

Book shelf girts are going to be far stronger against wind loads, I’ve used them on all of my current buildings and wouldn’t do them any other way. Two foot centers will adequately support far greater loads than will ever be imposed on most buildings.

DEAR POLE BARN GURU: Can a cloth type material like is used with BIBS or house wrap be used as a “ceiling” to hold up the insulation above it, or would there be excessive sagging or other problems? Not so concerned with aesthetics given my needs. Thanks. DAVID in MARYVILLE

DEAR DAVID ~ Depending upon how far you are spanning between trusses or ceiling joists there may be a fair amount of sag – however it should work as long as you can adequately attach the material. I’ve seen people use chicken wire stapled to the underside of double trusses which were spaced every 12 feet to support unfaced insulation batts.

DEAR POLE BARN GURU: How can I become a certified contractor/builder of Hansen Pole Buildings? BRANDON in BALTIMORE

DEAR BRANDON: Here is the link to the application on the Hansen Pole Buildings website, please fill it out completely in order to be considered: https://www.hansenpolebuildings.com/hansen-buildings-contractor-program/.

This entry was posted in Insulation, Pole Barn Design, Pole Barn Structure, Building Contractor, Trusses, Lumber and tagged insulation, bookshelf girts, glu-laminated posts, notching, certified contractor on February 6, 2017 by admin.

How Energy Efficient Are Pole Buildings? Key Insulation Tips

If you’re thinking about building a pole barn home (or ‘barndominium’), you no doubt already know that construction and labor costs for this type of residence can be significantly lower than the cost of building a traditional house. However, you may be wondering what your monthly utility bills will look like once you move in. Can pole buildings be energy-efficient, or will you end up losing money trying to heat and cool your home?

In our years of experience at Hansen Pole Buildings, we’ve learned that pole barns can be energy efficient—as long as you install proper installation.

It’s All about the Insulation

The greatest majority of heat loss or gain is through a home’s roof, and this can be especially pronounced in pole buildings with high ceilings. To avoid sky-high utility bills, we recommend that you install a reflective radiant barrier under the roof of your pole barn. It doesn’t change the construction process for the pole building, and it can provide considerable savings over time.

At Hansen Pole, we offer A1V radiant reflective barrier. This barrier features a closed layer of air cells in between reflective aluminum facing on the exterior and white vinyl facing on the interior.

If you’re interested in learning how to install this cost-effective product, check out this previous blog post.

Don’t Forget the Roof

While the insulation you install will play a major role in determining how energy efficient your pole barn is, the roof you choose will also make a difference. Lighter color roofs are typically better in warm climates because they will reduce heat absorption, which will help prevent the building from becoming too balmy in the spring and summer.

When working with us to put together a custom pole building kit, you can get a light-colored roofing material that is Energy Star certified. To get the Energy Star stamp of approval, a roof has to maintain a reflectance of at least 15% of the sun’s energy after three years of real-world exposure testing. The higher the reflectance, the less energy it will take to cool the home below. This simple feature will reduce your monthly pole barn energy costs.

Additional Tips for an Energy-Efficient Pole Barn

In addition to choosing energy-efficient insulation and roofing, there are several other choices you can make to reduce the amount of energy your barndominium uses. For example, you can:

Choose Energy Star-rated appliances.
Install Energy Star-rated windows with low-e glass
Use fluorescent light bulbs
Have a heating and cooling professional check your home once a year to make sure you’re not wasting energy (and money)

Adding energy-efficient features to your pole barn home may add to the upfront building cost, but will save you money in the long run. For more information about residential pole buildings, visit Hansen Pole online and start planning for your new building today!

This entry was posted in Insulation, Pole Barn Design, Pole Building Comparisons, Building Styles and Designs, Constructing a Pole Building, Pole Building How To Guides, Pole Barn Planning and tagged insulation, pole building costs, energy efficiency on September 13, 2016 by admin.

Dear Guru: What Type of Insulation?

DEAR POLE BARN GURU: Good morning, Mike … I have a question for you.

I’m trying to decide between a 30×40 barn and a 60×40 barn. It would have a gambrel roof with a loft. 16′ wide sliding door in the center of the short ends.

All other things being equal, what is the cost difference between 30×40 and 60×40?

Or is there a size that’s more economical?

Thanks, Mike T. in Kershaw, SC

DEAR MIKE T.: Having to design the loft to support hay weight is not so much of a challenge as it is expensive. For sake of discussion the comparison was done a full loft, however it may be more practical to only have the loft in the center.

There is an economy of scale with pole buildings. For practical purposes, the price per square foot is going to decrease as the building footprint increases (until clearspans become very wide). I’ve also never had a client tell me their new building is “just too big”!

In your particular case, you could double the size of the building, while increasing the investment by only about 2/3.

Mike the Pole Barn Guru

DEAR POLE BARN GURU: Renovating our pole building arena is an undertaking. We were quoted $70k (which included windows to replace the plastic) so we are doing it ourselves. I expect materials to run about $25k in the end. The company that sold me the metal ceiling panels based out of Kentucky told me that people in his area do it all the time and that the best way to go is with blown insulation, as fiberglass batting is a lot more time consuming to install. I decided against spray foam because it is toxic to begin with and then they put fire retardants in the mix which is even more toxic. Plus it is expensive.

What will happen if we don’t have a “thermal break” on the underside of the metal roof? There will be a lot of condensation falling on the blown insulation? We have a roof vent which I guess is correctly installed because we never have water coming in even during the most violent and heavy of rain storms. Isn’t this vent enough to prevent condensation?

If a herd of animals lived in the building, then I would worry about condensation, but there will be maximum 2-4 live beings in there at one time. Removing the roof to install a reflective radiant barrier is not an option. How about covering the underside with “Tyvek” the stuff houses are wrapped in? Are you saying the blown insulation on the ceiling will not do its job without this thermal break on the roof, or is it the condensation you are concerned about? What does the reflective radiant barrier need to reflect? Cold coming from outside, or heat coming from outside?

We have blown insulation in our 14 year old house. I guess it is newspaper. It works a charm. We’re on a hill and it can blow out there and we’re cozy inside. One can buy cellulose from Lowe’s or Home Depot and they lend you a machine to install it. I was worried that wind from the roof vent would blow it around. I was also worried critters would nest in it, although we have covered such access with 1/2″ wire mesh. Nonetheless, critters are very resourceful about getting into things. I was worried that if it got wet it would get moldy. My daughter is very sensitive to mold. Best thing is it stays dry….and like I said, we never had rain come through that vent, although when the conditions were right, we’d get a bit of snow blown in. We have a lot of snow now, and no snow in the arena. So it has to be special conditions. I thought of covering the blown insulation with tarps to protect it from wind or moisture. Is that a good or bad idea?

BTW, we have no intention of heating the arena. The goal is to have it warmer in there than outside….hopefully a little above freezing.

I guess for the walls we will use fiberglass. The plastic panels will be replaced with double glazed “picture” windows (they don’t open) and will run the length of about 2/3 of the arena at 2′ high.

A trainer we met from Maine said he insulated his riding arena and it really helped keep out the cold.

I’m wondering what will happen in summer. Will it keep out the heat, or trap it?

It’s great communicating with someone who knows what they are talking about. I’d be happy to compensate you for your expertise.

P.S. Here’s a fiberglass story. The owner of a horse boarded at our farm had a plumbing leak in her basement. The plumber came and fixed the leak and left. Several weeks later she developed itching sores all over her body. She woke up one morning with arms so swollen she could not bend them and a face twice the size of normal. She went to the ER and they told her a dust allergy, so she threw out all drapes and mattresses, etc. and cleaned the carpet and whole place. However, it didn’t help and she landed in the ER again. Meanwhile they found out that the plumber had pulled away fiberglass insulation from the broken pipe, and because of the leak it was all wet. He didn’t remove the wet fiberglass and so mold developed, and with the furnace down there blowing hot air (with the mold) all over the living space it made her VERY sick. She moved out immediately and had to take a lot of nasty drugs, and she is still not well. Plus, inhaled fiberglass is a known carcinogen, as you probably know.

A GREAT thing to insulate with is wool. But who can afford it? They do make wool “bats” for the purpose though. CINDY

DEAR CINDY: Without the thermal break under the roof steel, there will be condensation on the underside of the roof steel, which will result in rain upon the attic insulation. Ventilation alone may cure some, but not all of the condensation problems.

The major source of the warm moist air rising is the ground under your building (evapotranspiration). According to www.ScienceDirect.com the average value of the moisture evaporation with uncovered ground is 0.33 to 0.53 gallons per hour per square foot. For a fairly typical 60 by 120 foot riding arena, this could be between 57 and 90 thousand gallons per day!!

Housewraps like Tyvek are not vapor barriers – they are designed to allow moisture to pass through.

Reflective radiant barriers just happens to be a very cost effective thermal break. The aluminum facing on the exterior reflects radiant heat in the summer, keeping the building cooler.

Insulating your building will keep it cooler in the summer, there is no question there. As to the effectiveness for keeping things warmer inside, without a heat source the air inside will be at or near the temperature on the outside.

And thank you very kindly for your offer of compensation. I do my best to provide quality information for the good of the industry as a whole. If you feel I have been of service, please feel free to share the link to this blog with others.

Mike the Pole Barn Guru

This entry was posted in Insulation, Pole Barn Questions, Budget and tagged reflective radiant barrier, insulation, tyvek, thermal break on April 27, 2015 by admin.

Dear Guru: Why Vapor Barrier?

DEAR POLE BARN GURU: I constructed a pole building with the help of Iowa based Amish group. They put up the main structure including metal roof. Due to city codes, I enclosed the 40x60x12 structure using 1/2 osb, house wrap and then vinyl siding. I want to use paper faced 4x8x4″ Styrofoam sheets on the walls, and roll insulation for the ceiling. My question is, do I use a vapor barrier on the walls after putting in the Styrofoam or none at all? And for the ceiling I would assume I would attach a vapor barrier to the bottom side of the trusses and lay the R-25 unfaced insulation on top of that. I have ridge vent and soffit vents. Thanks for your help! Curt in Center Point, IA DEAR CURT: For a properly performing system, your building should have a vapor barrier on the inside of all walls. The paper facing on the Styrofoam™ panels should be a vapor barrier. In order to perform properly, you need to make sure all edges and joints are tightly sealed, to prevent moisture from entering the wall cavity.

A vapor barrier should NOT be placed across the bottom of the roof trusses. If your building has steel roofing, I am hoping some sort of thermal break (like a reflective radiant barrier or similar) has been installed between the roof purlins and the roof steel, otherwise you are in for a plethora of problems. Warm moist air from your building needs to be able to pass through the ceiling and into the non-conditioned dead attic space, where it can be properly vented out of the ridge vent. You also should consider a greater R value in the attic. According to the North American Insulation Manufacturers Association https://www.naima.org/insulation-knowledge-base/residential-home-insulation/how-much-insulation-should-be-installed.html a minimum of R-38 should be installed in Iowa.

Mike the Pole Barn Guru

Dear Pole Barn Guru: We had hail damage to a post frame office building last Summer. Several months prior to the storm we had the side walls spray foam insulated (closed cell) and then framed and dry-walled. We have finally settled up with the insurance company and are ready to “re-skin” the building. The spray foam insulation was a significant expense and if we take off the metal siding the insulation will come off too. Here is my question: Can we simply install another layer of 29 gauge metal siding over the existing siding? Or can we fur out and install a different type of siding? Your input would be greatly appreciated! KEN in Ft. Collins, CO

DEAR KEN: Although hail damage to steel siding and roofing is unusual, you have now found the downside to spray foam insulation applied to the inside face of it. If you place furring strips on the outside of the existing siding, you are most likely going to end up with the siding on the eave sides extending past the typical steel roof overhangs provided with most pole buildings. Plus, anything other than pre-painted steel siding is likely to come along with a lifetime of having to maintain it. In all probability, your best solution may very well be to install siding of the exact same profile over the existing steel. Screws will need to removed from each panel as you work your way down the wall, and replaced with screws of a larger diameter, as well as longer – in order to properly hold both layers of siding in place. With some patience, the results should turn out satisfactory

This entry was posted in Insulation, Pole Barn Questions and tagged insulation, pole building insulation, attic ventilation, attic condensation, spray foam insulation, steel hail damage, Styrofoam, reflective radiant barrier on April 13, 2015 by admin.

Dear Guru: When Do I Add a Reflective Radiant Barrier?

Welcome to Ask the Pole Barn Guru – where you can ask questions about building topics, with answers posted on Mondays. With many questions to answer, please be patient to watch for yours to come up on a future Monday segment. If you want a quick answer, please be sure to answer with a “reply-able” email address.

Email all questions to: PoleBarnGuru@HansenPoleBuildings.com

DEAR POLE BARN GURU: I am building a 24 X 40 pole barn that will eventually turned into a work shop down the road. It has a vented ridge cap and soffit for some ventilation. I will be constructing it initially as a storage unit in cold climate conditions and like to insulate and finish the interior at a later time (3 years). What type of vapor barrier do I need initially? Can I place a vapor barrier across the purlins before construction and still insulate and finish the interior later? The trusses are rated for the weight and ceiling load. MARCHING IN MANISTIQUE

DEAR MARCHING: I will assume your question pertains to a building with steel roofing to be installed over the roof purlins. If this is the case, you should install a reflective roof insulation with adhesive pull strips to seal the joints over the purlins and beneath the roof steel. Check out www.buyreflectiveinsulation.com And yes, you can still insulate and finish the interior later, but the reflective radiant barrier should be installed during initial construction.

DEAR POLE BARN GURU: I am considering purchasing plans from your organization. I would like to receive the auto-cad (.dwg) file format as well as the printed plan Will you be emailing the electronic version or do you provide it on a memory stick. MINING IN MINNESOTA

DEAR MINING: For some more reading on our pole building plans: https://www.hansenpolebuildings.com/blog/2014/06/pole-barn-plans-3/

We also are unable to provide plans as a .dwg, as it would allow them to be edited from their original format. Whether intentional or by accident, changes could be made which would compromise the structural integrity of the finished building.

DEAR POLE BARN GURU: I sent a request for a quote on a barn. I noticed the one that is listed as the’ Roanoke AL. I like this type barn. You can put attachments for your tractor on the sides, and us the inside for animals or a tractor and hay. If you have the plans, can you send them, or is there a charge for that?? VASCILLATING IN VIRGINIA

DEAR VASCILLATING: Yes, this style of building is very flexible and allows for a multitude of options. We have the plans for every custom building we have ever provided, however the differences in climactic conditions (snow, wind and seismic) from one individual site to another, as well as potential differences in Building Code editions make it impossible to reuse them.

Once you have invested in your new Hansen Pole Building kit package, plans specific to your exact requirements will be produced for you. These plans are included in your investment price.

This entry was posted in Pole Barn Questions, Insulation and tagged insulation, pole building plans, pole barn insulation, pole buiding insulation on September 22, 2014 by admin.

Pole Barn Communication

My lovely bride and I have been married for heading on 15 years. To some, this may seem like a lot, to my grandparents and great-grandparents (who were together for 50 years and more) – hardly a drop in the bucket.

wedding venue building kits In most relationships, success (or lack thereof) is created by communication. Lots of clear, concise dialogue makes for a happy marriage (whether a marriage of two partners in matrimony, or between client and pole barn provider). Don’t talk so much, or don’t pay attention to what the other party is saying, and a rocky road can result.

This morning I received some clear communication from a client:

“Purchased a 40 x 60 pole building from your co in 2005. Most of the building is fine. I contacted the company approximately 2-3 years ago with two problems; 1. The insulation has gone south and is falling from the roof and secondly, the paint on the south east of building has faded from green to almost a grayish white. I contacted your company and was told (after a couple of weeks or more) that you would sell me more insulation at your cost and I could put it in. As for the roof your company said that a representative from the manufacturer would be in contact so as to examine the roof. That was 2-3 years ago and nobody has contacted me or followed through on these problems. As you know the computer is a very good tool at times like this, and I assure you I intend to use it to relay my story on the net covering pole barns and buildings. I feel this will stop potential customers from dealing with such problems with your company. I have since taken pictures that I fully intend to post on the internet. I regret to take this action and will wait 7 days for your response before proceeding. Any suggestions?”

Well, my first suggestion would be we do not have to be threatened to get action. In fact, we believe so much in the buildings we provide, we will put the information out ourselves! Any client who writes in order to have a problem solved, we appreciate kind, considerate and “moving forward” efforts. We most definitely will do everything we can to see their issue is solved in a timely manner.

Go do in internet search for “pole barn (or pole building) problems (or horror stories)”. You will find a few of them – and in regards to a select few providers or builders – lots of them. To the best of our knowledge, there is not a single derogatory posting about Hansen Pole Buildings anywhere on the internet. After providing thousands of pole building kit packages since 2002, this says something about the integrity of our company and the quality of our products.

Getting back on track…..

The original building kit package included reflective roof insulation manufactured by a Canadian company which is no longer in business (and was closed prior to the client’s notification of an apparent issue). Upon doing some research, the best guesses as to why the originally supplied insulation was delaminating (the inside white vinyl facing was flaking off) was due to either the adhesives used in fabrication by the manufacturer, or improper storage of the product onsite by the purchaser.

Having used this manufacturer’s product in thousands of buildings, we had only ever received a handful of concerns with this issue. As the client reports, we did (and still would) offer to supply replacement insulation manufactured by our current supplier (which is produced using a better adhesive).

Sidebar: the originally provided and installed insulation still is working as an effective condensation control, it just flakes off pieces of the white vinyl.

The steel for this client’s building was produced by Fabral® and is their MP-Panel™, which comes with a 25-Year limited paint warranty. From the warranty at www.Fabral.com:

“Fade or change in color in excess of five (5) units of color difference (“NEBS” units) for vertical siding panels ad seven (7) units of color difference (“NBS” units) roof panels for a period of ten (10) years when measured in accordance with the standard procedure specified in ASTM D-224 (latest) paragraph 6.3, on a washed test area.

NOTE: Most coated surfaces, when exposed to the sun, will fade to some degree over a period of time. Five NEBS units is a noticeable, but not usually objectionable, degree of color change. Colors may also darken or change hue rather than fade, particularly on exposure in polluted environments. The NBS units are intended to apply to color change in either direction in comparison with the original or unexposed color. It is understood that fading or color change may not be in uniform if the surfaces are not equally exposed to the sun and elements.”

Under the terms of the warranty, the building owner was to have notified Fabral® “in writing” within 30 days after the discovery of the defect. Although the building owner did not provide Fabral® with proper notice, one of their representatives had been to the building, shortly after the initial contact was made (we keep notes in a client’s file on every inquiry of this sort). It is possible the client does not recall this visit, or the resulting communication from Fabral®, as it was determined then, the fade rate of the paint was within the allowable limitations.

I’ve written before about paint fade: https://www.hansenpolebuildings.com/blog/2014/04/paint-fade/

Morals of the story: when offered a solution by a supplier, either accept it, or offer a counter offer – don’t just stew on it or rehash it; as often as possible send and receive important communications in writing; and when ordering painted steel in which fade rate is critical – invest in the best available paint system, Kynar.

For more reading about Kynar®: https://www.hansenpolebuildings.com/blog/2014/05/kynar/

This entry was posted in Insulation, Steel Roofing & Siding and tagged insulation, Kynar paint, deteriorating insulation, steel paint chalking, steel paint fade, reflective radiant barrier on August 8, 2014 by admin.

Condenstop

Eric’s storage building has 5040 square feet of enclosed area. This made for a big roof. A big insulated roof which had a reflective radiant barrier applied between the roof purlins and the steel roofing.

Whatever type of insulation is chosen for this type of installation, if it is windy – it isn’t going to be fun.

So why even worry about roof insulation or vapor barriers?

Single skin metal roofs (typically found in pole building construction) are prone to condensation due to changing outdoor or indoor conditions. Condensation, sweating and dripping can have severe adverse effects on the condition of the building and its valuable contents.

CondenStop fleece is factory applied to the underside or inside of steel roofing and siding panels. It effectively reduces or eliminates the problems caused by condensation.

The Condenstop fleece absorbs, stores and releases significant quantities of moisture when condensation would normally occur. When the temperature of a steel roof drops below the dew point, the CondenStop fleece will absorb and store the condensing water vapor. The absorbed water will evaporate again into the ambient air under appropriate temperature and ventilation conditions.

Condenstop has been commercially available for 15 years and is the industry leader. It is made from durable polyester materials designed to last the lifetime of the steel panels. A wide variety of testing and in-place projects confirm the product’s durability. Once factory applied, the adhesion is quite strong and comes with a 20-year delamination warranty.

The product’s R-value is minimal, only 0.3691, however the product’s value is from its ability to store and release moisture where other materials cannot.

Moisture held in the CondenStop will not harm the steel. Full length panels should be used from eave to ridge to eliminate panel end laps and panel areas which are not enclosed. The bottom edge of the steel overhanging a fascia board, or areas in unenclosed overhangs – should be painted, or the Condenstop burned off to prevent microfibers from absorbing moisture from the outside.

The use of Condenstop does not take away the need for proper ventilation practices, either in performance, or under the Building Code.

CondenStop is Class I flame retardant per ASTM E84-04. It will hold 21 pounds of moisture per 100 square feet (equal to over 10 quarts of water). The microfibers do not support mold growth. It also reduces noise from outside such as rain as well as absorbing sound from inside the building.

On Eric’s building, we easily lost an entire day for the crew due to having to fight the winds installing a reflective radiant barrier. In wind prone areas – CondenStop is an option I would recommend, for the savings in labor costs and time alone. Next time – CondenStop for our building!

This entry was posted in Insulation, Steel Roofing & Siding and tagged insulated steel, insulation, vapor barrier, building insulation on July 8, 2014 by admin.

Dear Pole Barn Guru: Ventilation for an Old Pole Barn?

Email all questions to: PoleBarnGuru@HansenPoleBuildings.com

DEAR POLE BARN GURU: I am getting ready to insulate and heat an older pole barn so I have signed up here for some help and advice. So, I have an older pole barn that really has no eave/soffit vents or ridge vents. It’s pretty crude built. I want to insulate and add a ceiling. My concern is condensation in the attic after insulating. I plan on adding some sort of full ridge vent. Then I need some eave venting or add gable vents. The idea of adding gable vents makes me nervous because I don’t know how to seal them properly with the ribs in the metal siding. I will attach pics. Is there a way I can build in some eave vents? The metal roof just comes down the sides of the barn and there is an air gap between the rood and the siding that is covered by the white trim/flashing as seen in the pictures. Any ideas on what to do with this old barn before I start finishing it would be a big help. I also thought about attic fans in the ceiling. CB MAN

DEAR CB: You asked for advice, so here it is….your old building has some challenges when it comes to attempting to heat. The ventilation issue is just one of many. The building has no insulated vapor barrier under the roof steel to prevent condensation, which you have touched upon. Two other factors, either of which could be deal breakers – the building has horizontal sliding doors, which are impossible to properly insulate and seal, without them becoming permanently affixed, and the roof trusses are probably not designed to support the weight of a ceiling.

With all of this said, you have two really good solutions – the least expensive is to just put up another new pole building, designed properly to be climate controlled, using your existing building for cold storage. The other – knock this building to the ground and rebuild at the same location.

Assuming you may not be interested in either of these, and want to pour lots of money into a building you refer to as “crude built”; I will give you some solutions.

Toughest first – the trusses. As they are prefabricated wood roof trusses, there should be a manufacturers stamp on every truss. The design loadings might be stamped on the trusses (due to the age of your building the “might” is the operative word). With this information and the location of your building, I could probably give you an idea as to adequacy. If the truss manufacturer’s name can be found – see if they are still in business. If so, they can determine adequacy for you (for a small fee) and get an engineered repair if they are not adequate. If those fail, hire a registered engineer to do an evaluation for you.

Condensation under the roof steel…as the steel is nailed on, it cannot be removed and an insulated vapor barrier (something like A1V reflective insulation available from www.buyreflectiveinsulation.com) added. The best solution is probably going to be to spray foam insulate the underside of the roof steel.

Adding a ceiling – with the trusses verified for the ability to take the load (and correctively upgraded if needed), 2×4 ceiling joists can be placed between the bottom chords every two feet, with LU24 or similar joist hangers at each end.

Screw on 5/8” Type X gypsum board to the underside of the ceiling joists and trusses (it won’t span four feet, so don’t even attempt to). Leave an attic access hole somewhere close to the center, so insulators can blow in the desired thickness of insulation. Do NOT place a vapor barrier between the ceiling drywall and the framing above.

Ventilation – the new codes do not allow for gable vents to be mixed with eave and ridge vents. It is…use one or the other. Take the square footage of the footprint of your building, and divide by 300. This gives the net square inches of ventilating area which must be provided in each gable end of the attic. Hansen Pole Buildings has vinyl gable vents, in a myriad of colors, with snap rings. A hole is cut in the steel (using the snap ring as a template), the vent is pushed through from the inside, and the snap ring is then pushed on from the outside (this is a two person job). These vents are designed to accommodate ribs on steel panels.

Now the roof is taken care of, the walls are the next challenge. Remove the sliding doors and frame the openings down in size to fit insulated steel sectional overhead doors. You may be able to salvage the steel off the sliding doors, and if done carefully, use the pieces to fill in the gaps.

Again, the nailed on wall steel becomes a limiting factor….spray foam for the walls is probably the best solution. Keep in mind, you will need to put either drywall or a steel liner panel on the inside of the columns, as Code does not allow spray foam to be left exposed to heated areas.

Good luck – and let me know what choice you make and how it turns out.

DEAR POLE BARN GURU: We just made a phone call to Menard’s to order over a hundred bags of blown-in cellulose. While talking to the guy in the building department, he asked if this is for a pole barn, Told him yep. He then strongly emphasized to NOT use blown-in cellulose above the metal ceiling because the flame retardant material will rust and eat up the ceiling. This is the first I have heard of, so I did some quick research online and it looks like they have some kind of acid that act as a flame retardant.

Right now, our 30×48 gambrel pole barn with loft are being built. The shop will be finished with R-19 fiberglass in the walls and then T1-11 panelings will be installed. The ceiling is going to be a metal liner, obviously. The loft will be used for storage and man cave, so half of the loft would be finished in the future. There will be Low-E condensation barrier below the roofing, so the contractor told us there is no need for a vapor barrier in the shop ceiling where I would be blowing the cellulose.

Right now I am not sure what to think. Several months ago I did some research and have decided to plan on blown-in cellulose. Is this something I should be concerned about? What should I do to avoid the rusting issue the guy told me about? BTW, he told me to instead use blown in fiberglass which is something I am not thrilled about. Thanks. PERPLEXED

DEAR PERPLEXED: If the fiberglass and cellulose insulation people would spend more time promoting what each of them do as good, and less time shooting broadsides at each other, life would be so much better and they would probably each sell more product.

There have always been concerns about insulation causing corrosion when in direct contact with metal building components such as sweaty pipes, electrical wires or metal boxes, etc. Consequently, ASTM (American Society for Testing and Materials) standards for every insulation material contain testing which specifically addresses these concerns. In addition, in 1979, the CPSC (Consumer Product Safety Commission) promulgated a law, which regulated the fire and corrosive characteristics of cellulose insulation. A statement of compliance with these requirements is required on every bag of cellulose insulation. The types of metal tested with all insulation materials are copper, aluminum, steel, and additionally in Canada, galvanized steel. The test requires placing soaking-wet cellulose insulation with an imbedded .003-inch thick metal coupon inside a humidity chamber under conditions that are ideal for promoting corrosion. After 14 days, the metal coupons are removed, cleaned, and examined under a light to detect the smallest pinhole. In all, there are two coupons of each metal and all must be free of even one pinhole. This is a very strict test!

My recommendations are to make sure your attic area is adequately vented (no less than 1/300^th of the attic footprint area in venting, provided at least ½ of the vent area is in the top ½ of the attic), make sure the insulation stays dry (no roof leaks), and do not have a vapor barrier between the ceiling and the insulation. Whether you choose fiberglass or cellulose, either should be fine.

This entry was posted in Insulation, Pole Barn Questions, Ventilation and tagged insulation, gable vents, remodeling old barn on September 2, 2013 by admin.

Thermography Proves Energy Efficiency of Post Frame Buildings

The National Frame Building Association (NFBA) commissioned a report, which was produced in May 2010, to illustrate point of heat transfer in different types of buildings using thermographic images. Both builders and registered design professionals (architects and engineers) familiar with post frame buildings know these buildings use fewer structural components to create an exceptionally economical, energy efficient and environmentally friendly building. With fewer required structural members, wide spaces are created between wall columns, with fewer breaks in insulation. As well, wood has natural insulating properties compared to steel or masonry structural components.

Post frame has been believed to reduce some of the heat transfer observed in other construction methods, due to wider insulation cavities and less thermal bridging. To confirm these concepts, thermal images which provided visual examples of heat transfer were captured. These images highlight inefficiencies which may be caused by the thermal bridging effects of nonwood structural components, compressed insulation and interruptions in contiguous insulation. The authors felt some of the examples could be improved with additional measures, which would further distinguish their construction costs compared to those for post frame.

The report covered a very small sampling of commercial buildings – post frame, wood stud framed, masonry and steel framed.

Surface temperature variations which appear using thermography of building envelopes can be due to variations in the thermal conductivity (or thermal resistance) of materials, and/or air movement (and hence heat transfer by convection). Other sources of variation include reflective and wet surfaces. Air movement through a thermal envelope is known as air infiltration when air moves from outside to inside, or air exfiltration when air moves from inside to outside.

Thermal imagining does not quantify heat transfer; it just indicates regions of elevated heat gain or loss.

The post frame building investigated using thermography had R-19 fiberglass wall insulation, R-38 cellulose ceiling insulation and R-8.1 polystyrene perimeter foundation insulation.

Air infiltration points appeared to occur at electrical and plumbing penetrations, which can be resolved with minor measures taken prior to construction completion.

The all steel building had R-19 fiberglass insulation in the roof and walls and no foundation insulation. The building was found to have major air leakage points, enough so it was impossible to depressurize it to determine air infiltration points.

Thermography of the all steel building showed surface temperature drop as the thickness of roof insulation decreased near each roof purlin, with the lowest temperatures occurring where the insulation is compressed by the eave strut. A similar temperature profile was observed at each wall column. Lower surface temperatures were also located near the base plates, due to lack of foundation perimeter insulation.

The masonry building measured had untreated concrete block walls, other than an office portion furred in with 2×2 lumber and insulated with R-5.8 fiberglass batts. Ceilings had R-19 fiberglass batts, with no perimeter foundation insulation.

The studwall building was a restaurant with 4,125 square feet of conditioned space. Insulation was R-11 fiberglass wall batts and R-38 cellulose in ceilings. The foundation perimeter was non-insulated. This building was relatively “leaky” from an air infiltration standpoint, with measureable air infiltration at the bottom and top wall plates, as well as at penetrations.

Lower surface temperatures were seen at the wall studs, where the heat loss through framing (depending upon size and spacing of the studs) can vary from 33 to 49 percent of the total.

This study underscored the importance of sealing cracks or spaces between framing materials in a buildings thermal envelope and showed both the measurable difference a small amount of insulation can make and the impact of compressing fiberglass insulation.

Finally, this study showed a uniformly insulated thermal envelope is readily achievable with post-frame construction. There are fewer breaks in insulation where bridging may occur compared to stud-framed structures. Wood structural components do not conduct heat as readily as steel or masonry structural components. Wood posts and heavy trusses used for post-frame require fewer structural materials to be installed, so fewer materials are required. The primary building materials are renewable wood structural components and recyclable steel or other types of cladding. Thermography helps illustrate where thermal bridging may occur. Given these factors and the comparatively low cost of post-frame buildings, post-frame construction may be among the most cost-effective ways to build for sustainability and energy efficiency.

This entry was posted in Insulation, Pole Building Comparisons and tagged insulation, fiberglass insulation, batt insulation, thermal bridging on August 29, 2013 by admin.

Vapor Barrier – An Unforgiving Pole Building Mistake

One of the beauties of post frame (pole barn) construction, is they are very forgiving during construction. A virtual plethora of errors can be made, and overcome, leaving a fine looking and well-functioning building.

There is one error, which is one of advance planning rather than installation skill, which is not so easy to rectify. The great majority of pole buildings are constructed with steel roofing and siding. Light weight, strong and durable – steel remains the covering of choice in creating a maintenance free structure.

With the idea of “having the lowest price”, far too many providers (both builders and package providers) neglect to discuss with their clients how important it is to have an insulated vapor barrier between the roof purlins (framing) and the steel roofing. Without a properly installed thermal break, condensation issues will arise. Once the drips start forming on the underside of the roof steel (trust me – it WILL happen), the beautiful brand new building, becomes not quite so functional.

Now there are some after the fact solutions for adding a vapor barrier.

Adding a significant R value per inch (albeit an expensive fix) is the use of professionally applied spray foam insulation. Priced this solution? If so, you better have been sitting down when the quote arrived.

Another, less expensive method, is to apply reflective insulation as a vapor barrier to the underside of the roof framing. This application works well in both all steel as well as post frame buildings.

Reflective insulation can be applied from eave to eave beneath the framing, using double sided tape. In order to have the insulation be effective, it is imperative all edges be tightly sealed with appropriate tape. If the reflective insulation was not purchased with an adhesive pull strip tab on one edge of the rolls, the seams between each roll will also need to be taped.

While this is a fairly inexpensive solution, from a materials standpoint, it will require a fair amount of time, working above one’s head, and often at a considerable height.

Best solution of all – don’t end up being penny wise and pound foolish in trying to save a few dollars by leaving the insulation out initially. The drip-drip-drip of condensation will most certainly leave a bitter taste.

This entry was posted in Roofing Materials, Steel Roofing & Siding and tagged insulation, pole building insulation, pole barn condensation on December 4, 2012 by admin.

Building Insulation: Vapor Barrier

Insulation is one of the topics, once brought into conversation, seems to make most folks’ eyes glaze over. Many know enough to ask about R Value, and understand “the higher the better”. Or so they think. Sometimes you need to stop a minute and go back to the source of what I call “the need”. This is the way I teach our Building Designers, and clients as well, to think about any feature or addition to their pole building kit when they design their new building. What are you going to need for your building? Don’t just throw a bunch of stuff in and on there because it “my neighbor put it on his building”. What are your needs? Obviously we all choose features we want on our building, “just because”. Just because it looks nice, gives the building a classier look, a lower profile, or we think the eagle on the weathervane hovering over the cupola is “pretty cool”. This is all well and good, but insulation is not one of those “pretty parts” of a building. Necessary yes, but what type and where do you put it?

When I designed my most recent pole building for my own use, I researched several types of insulation, and ended up using not one or two, but three different types of insulation, and each of them for their own specific purpose in relation to cost. In other words, “what is the cost value” for each of them?

The types of insulation I looked at ranged from what most folks think of when you say “insulation”: fiberglass insulation, to foam board, spray on foam and B.I.B.’s (Blow in Blanket) along with the reflective type vapor barrier insulation in various configurations and applications. I ended up putting reflective radiant barrier under my roof steel, wrapped my entire outside of the building in a reflective radiant barrier, put reflective radiant barrier under the heated concrete floor, fiberglass insulation in the interior walls, and then B.I.B.’s in the exterior walls. Wow, I hear clients saying, “How do you know what to put where?” Easy – once again it goes back to the “need”. Over the next couple of days I will cover a few of the insulation choices out there, so get out a sheet of paper, make yourself a grid, and next time you need insulation, ask yourself these easy questions to decide “which insulation you are going to put where” in your new pole building.

First question, what is R value? For those of you who are not familiar with R values, it is simply the measure of resistance to heat flow. R-1 is equal to the resistance of a 1” thickness of wood. Insulation materials have tiny pockets of trapped air. These pockets resist the transfer of heat through material. The ability of insulation to slow the transfer of heat is measured in R-values. The higher the R-value, the better insulation’s ability to resist the flow of heat through it. Before you consider these products, read the test reports carefully. In order to achieve the full promised values, the products must be installed in the center of an appropriate dead air space.

Second question, what are you going to be using your building for? This will help you to determine what type of insulation you are going to need. Of course, your “need” for insulation also depends on where you live. If you are in Minnesota where I have my newest building, and want to change the oil in your car in January, putting reflective radiant barrier in the roof and even on the walls is probably not going to keep me warm. No heating system is going to keep up with the heat pumping out of my building!

And, if you live in Knoxville, Tennessee and are OK working in your shop with coveralls on a few hours a week, your insulation answer will be greatly different than if you want to sit in your new shop in your shirtsleeves with your buddies watching the Super Bowl come January!

So your first project is this: take a sheet of paper and write down all the things you want to “do” within the confines your new building, including keeping pets, horses, or other animals at the right temperature. Also make a list of other reasons we put insulation in spaces – noise for one. Do you need good sound abatement for the “practice garage” for your son’s rock and roll band? Is the loft bedroom right above where you work on motors or have a workshop with noisy machinery?

Once you decide on what your needs are for insulation, you can just match it to the Insulation Grid we’ll be making over the next several days. I’ll be back tomorrow to start with the simplest of all insulation: reflective radiant barrier which includes a vapor barrier. Winter is coming, so stay warm!

This entry was posted in Pole Barn Planning and tagged insulation, vapor barrier, fiberglass insulation, reflective radiant barrier on November 15, 2011 by admin.

Lying or Just Plain Stupid?

Yesterday afternoon, one of our senior building designers sent me this instant message:

“So what do you do with a customer who is being sold a bill of goods by his contractor? Starting from, client was told he needed to pour footings and build with 2×6 studs because pole buildings ‘move too much’. All the way to – ‘you need to sheet your walls and roof with plywood before you put steel on’. This is because of security and dust coming through the walls. Not to mention on the roof for a vapor barrier.”

It amazes me the ignorance about pole buildings after over 80 years of solid pole building construction.

A bit more about this particular client’s building. It is 40’ x 80’ with a 14’ eave height. The client initially contacted the builder to get a labor quote only – to construct a Hansen Building kit. The client specifically asked for one of our pole buildings. The builder told this client a pole building would be way too complicated to construct and the stick frame building would be less expensive.

Let’s look at the realities of the situation. To construct a stick frame building will take excavating a trench around the perimeter of the building to below the frost line (and it DOES freeze deep in Maine). A footing must be formed and poured. With a wall this tall, I’d imagine at the least it would have to be eight inches thick and 16 inches wide with rebar in it. On top of the footing will need to be formed up a foundation wall. This foundation is going to be a minimum of four feet tall, due to the frost depth. The wall should probably be an eight inch wall, but assuming six inch thick, three truckloads of concrete will be used for the footings and foundation! With the pole building, holes are augered in the ground and around five yards of concrete are required for the backfill. Pretty low tech and saves a bunch of money in equipment, materials and labor.

A kicker the contractor may not have considered, or has ignored….the maximum stud wall height allowed (according to code) without engineering is 10’. His building is going to need to be designed by a registered professional engineer in order to meet code requirements.

As far as “movement”, steel roofing and siding has shear values nearly equal to those of 7/16” osb or ½” plywood. Imagine the steel as being very thin, very strong plywood. It is the sheathing of a building which holds the frame stable, not the framework. With steel and plywood virtually equal for strength, it takes away the “movement” issue. Our Hansen pole building office is 44 feet high from ground to roof peak and has no noticeable movement in even the extreme wind loads of South Dakota.

Moving on, let’s address the issue of “eliminating dust”. Each steel panel overlaps the adjacent panel which prevents dust infiltration. Base trim (aka “rat guard”) keeps dust from entering around the base of the building. All other steel edges have trims which cover possible infiltration areas. The eave edge of the roof steel and under the ridge cap are sealed by form fitting closure strips, which seal those areas.

The only place for dust to enter either style of building is going to be via an open door! Same goes for security – your building is only going to be as secure as the quality of the doors. Chances are the builder is going to provide entry doors with wood jambs, which is an invitation to enter via a good swift kick. The commercial steel doors we provide have steel jambs as well. No one is going to break those jambs with a kick.

As for a vapor barrier, our buildings come standard with a reflective radiant barrier for under the roof steel. With our exclusive PSA (pull strip attached) adhesive strips, proper installation assures the elimination of condensation. A side benefit being the increased insulation value and the reflective radiant barrier is superior against heat gain. Using plywood on a roof proves to be expensive, adds weight to the roof system and requires the use of asphalt felt paper or other similar and materials to create a water tight seal.

If ignorance is bliss, this particular contractor is either very happy, or he is feeding a line to the client. If the first, he is doing no justice to the client, if the second, he’s worse yet. My guess is… stick framed is all he knows. He is just too lazy to try something “new”, easier….and cheaper for the customer, while being just as solid, air tight and long lasting.

This entry was posted in Building Styles and Designs, Pole Barn Planning, Pole Barn Structure and tagged foundation, insulation, pole building foundation, vapor barrier, reflective radiant barrier on June 28, 2011 by admin.

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