When Attic Insulation is Baffling
Proper insulation provisions seem to be one of the least considered items when it comes to post frame (pole building) planning.
Here is a case in point from reader JOHN in BEND:
“We have just built a 32’ x 48’ pole building with commercial GIRT construction, metal siding, 4/12 pitch metal roof, concrete floor, 12 ft ceilings located in the high desert region of central Oregon. The building will be used as a training center for a sport shooting club, and only occasionally occupied/heated.
We plan to insulate the walls and (flat) ceiling with R19 fiberglass batts and cover both walls & ceiling with 5/8” drywall. We have some questions/concerns about adequate venting for the attic area above the ceiling. We had a vent-a-ridge installed along the entire length of the building (48ft which will provide about 5 sq ft of roof ventilation). We are now installing 4″ round soffit vents to match the 5 sq ft ridge vent to provide airflow. We had also planned on installing styrofoam soffit/rafter baffles to ensure the fiberglass batts didn’t block the natural airflow from the soffits. Then we noticed that the purlins run horizontally very near to the soffits. The styrofoam baffles appear to be designed for vertical facing rafters that will naturally channel air up towards the vents. Now we are wondering if styrofoam baffles (and our venting scheme in general) will work properly and whether we need to also install gable end vents.
Thanks for the help. We are a volunteer organization and just don’t have the construction expertise.”

From your photo, it appears the ceiling joist closest to the inside of the wall is a 2×6 with airspace above it. If so, your R-19 batt insulation will still have airflow above it. The baffles you invested in should be returned for credit, as they are not applicable for a post frame installation with widely spaced trusses.
Now your true challenge, R-19 insulation is woefully inadequate for your location. Your attic should have at least R-49 (https://www.energystar.gov/index.cfm?c=home_sealing.hm_improvement_insulation_table) which would be about 16″ of blown in insulation.
Normally I would recommend to clients to have raised heel trusses to allow for full insulation thickness. In your case, I would recommend the area in the three to four feet closest to the sidewalls to be insulated with closed cell spray foam on top of the ceiling, to the thickness of the ceiling joists, then blow in fiberglass for the balance of the attic. Do not use faced batt insulation.
uilding Designer Doug asked, “I’m sorry to keep beating the insulation horse, but I have a client who wants to put up a 60×100 building on his timberland. I asked him about heating it and he wants to put a wood stove in it. So he wants to heat it occasionally. It’s in Clackamas County, OR, so it will get cold.
Reader ERICA in WEST COLUMBIA writes: “Is there a specific bubble insulation brand you recommend? We will be using this as our vapor barrier in the roof. I’ve seen posts about this type of insulation disintegrating, so I’m wondering if the claims are exaggerated or if in fact it could be a certain brand. Also we are wanting to have cathedral ceilings throughout our building. Our roof is made with metal trusses and wood purlins. We are using bubble insulation and some type of batt insulation. What is the best method to vent if we are not going to have an attic space?”
Instead, look at spraying two inches of closed cell spray foam directly to underside of roof steel (between purlins), then fill balance of purlin cavity with unfaced rockwool batts. This will get you a higher R value and save on material and labor for a lot of 2×4. You should not vent either eaves or ridge in this case.
If you have not seen ridiculous claims of double digit R-values from reflective radiant barriers yet (aka ‘bubble wrap insulation”) you will. Read more about these claims here: 
For walls – siding, weather resistant barrier (aka house wrap), unfaced batts, clear poly, interior finish works fine. On your roof, house wrap allows moisture to pass through and be trapped between it and roof steel – possibly causing premature degradation of your roofing. You need a thermal break directly below roof steel. I would recommend an Integral Condensation Control (




My preference is engineered prefabricated wood floor trusses. To me, I joists always feel spongy. Dimensional lumber varies greatly in both height dimension as well as stiffness of each piece leading to a feeling of lots of ups and downs as you walk across a floor. Both of the last two make running duct work and plumbing within floor cavity near impossible – leaving things having to hang below the floor’s finished underside.
This myth is created and propagated by post frame kit suppliers and post frame builders who do not understand there is a solution – and a very cost effective one (in both labor and materials).
Wall girts flat on column exteriors are inadequate to carry imposed loads and will not meet deflection limitations. I would suggest you reinforce each of them to create either an “L” or a “T”. Assuming you have 6×6 wall columns, you could place a 2×8 bookshelf style girt on top or bottom of each girt, nailing through 2×8 into existing girts with a 10d common nail at say 12 inches on center. This will create an insulation cavity and allow for easy interior finish.
Building plans are drafted prior to receipt of truss drawings, so trusses as drawn on your plans are merely a depiction of what they may look like. Top and bottom chords as well as internal diagonal webs may be entirely different. The roof slopes will be accurate. Your building’s roof purlins certainly may hang below roof truss top chords, as this has no bearing upon your ability to insulate (please refer to Figure 9-5 of your Hansen Pole Buildings’ Construction Manual). As your roof has a Reflective Radiant Barrier, if you intend to use batt insulation between purlins, make sure to use unfaced insulation without a vapor barrier on underside, otherwise moisture can become trapped between two vapor barriers. This can lead to ineffective damp insulation as well as potential mold and mildew issues.
Spray foam insulation costs more than batt insulation, but it has higher R-values. It also forms an air barrier, which can eliminate some other weatherizing tasks, such as caulking. This plastic insulation goes on as a liquid and expands to fill the available space, sealing all gaps and cracks and stopping any air leaks (This can also keep out bugs or other vermin). Another advantage is foam can fill wall cavities in finished walls without tearing the walls apart (as required with batts). It also provides acoustical insulation and increases structural stability. When building a new post frame building, this type of insulation helps reduce construction time and the number of specialized contractors, which in turn saves money.
If the builder would have properly installed the insulation between the purlins, with the Kraft facing towards the climate controlled area, making sure all seams were sealed, it would have been both effective as insulation and the vapor barrier would have kept the warm moist air inside the building, from condensing on the underside of the roof steel.
With this in mind, designing for insulation is important. On my most recent personal building, for example, knowing I wanted to be comfortable in shirtsleeves in -40 degree weather, (and not pay to heat the outside world), I chose to put in deeper outside walls of my building than were necessary by code, to accept a thicker insulation I also put in fiberglass insulation within the interior walls, as part of the building was “cold storage” separating the warmer areas by interior walls. So let’s talk about fiberglass insulation.