Tag Archives: frost wall

A Radiant Barrier Issue, Venting in Humidity, and Frost Walls

This week the Pole Barn Guru answers reader questions about insulating a building that already has reflective foil radian barrier, if one needs vents or exhaust fan in the gable ends of the roof with the high heat/humidity of Alabama, and requirements for frost wall or slab for frost heave.

Reflective InsulationDEAR POLE BARN GURU: I recently moved into a house with a 40×30 pole barn (wood post and wood trusses) with a metal exterior. The building has a reflective foil radiant barrier between the metal and wood structure. It is extremely hot in the summer and cold in the winter. I want to insulate and cannot afford spray foam. I also don’t have the ability to remove the walls to remove the foil barrier that way. I do have some Silvercote insulation that has an attached vapor barrier. It is just a fiberglass roll insulation that has an attached vapor barrier to it. It is sold around here for use as insulation in metal buildings. I was given enough to insulate the whole shop from someone that had left overs. I would like to install this insulation to help with temps in the shop. I have tried to research to get an answer on the best way to go about this. The shop builder said just put it up but I feel that would create a double vapor barrier. Is my best route to cut the foil radiant barrier out and then install the fiberglass insulation with vapor barrier facing the interior of the building? This would basically take the foil barrier out and install the fiberglass against the metal with the attached face vapor barrier to the inside of the building. I want to make sure I do it right. Thank you. DAVID in OKLAHOMA CITY

DEAR DAVID: If you are dead set on using this Silvercote insulation then you should cut out any foil radiant barrier. You never want to have a double vapor barrier situation as any trapped moisture will have no method of escaping. Downside of this is you do not have a Weather Resistant Barrier (aka housewrap) between framing and siding. An option to consider would be to resell your metal building insulation, then use unfaced Rockwool batt insulation, as it is unaffected by moisture.

 

DEAR POLE BARN GURU: I plan to build a 28×48 metal pole barn, concrete floor, 12′ eave with 8/12 pitch. Barn will have 6 3×4 windows, and two 10×10 roll doors, one roll door on each gable end. For now, the roof will be insulated with 3in closed cell foam. I plan to insulate the walls down the road with rigid foam board. The building will not have A/C. Question: Do I need vents or exhaust fan in the gable ends of the roof with the high heat/humidity of Alabama? There will be no ridge vent or soffit vents. I may not have the building open every day, either. Thank you. JASON in MONTGOMERY

DEAR JASON: While placing permanent vents might alleviate your possible mold/mildew/condensation issues, they will defeat your insulation investment. In reality, you should look to a qualified local HVAC provider to provide mechanical dehumidification, else you will have regrets forever. Make sure to have a vapor barrier under your concrete floor, to help reduce interior moisture gain.

 

DEAR POLE BARN GURU: FROST HEAVE, 44′ deep by 64 long pole barn 20 ceiling height, Tenant build, will be insulated but NO HVAC initially. However, is some type of concrete frost wall (downturn?) via monolithic slab required? Dimensions? MIKE in CINCINNATI

DEAR MIKE: Your slab on grade can be poured to a consistent thickness throughout and all you need to do is properly insulate your slab edge to meet IECC (International Energy Conservation Code) requirements.

Dear Pole Barn Guru: What is the Best Pole Building Drainage?

Welcome to Ask the Pole Barn Guru – where you can ask questions about building topics, with answers posted on Mondays.  With many questions to answer, please be patient to watch for yours to come up on a future Monday segment.  If you want a quick answer, please be sure to answer with a “reply-able” email address.

Email all questions to: PoleBarnGuru@HansenPoleBuildings.com

DEAR POLE BARN GURU: Looking at a 40×60 pole barn on my 80 acre property. Weighing all the usual options, but the biggest issue that I have is the site. There is a couple degree down-hill pitch towards the site that the building will be built. Traditionally, we would put in a frost wall foundation, high enough so that the swale could divert any runoff around the building. Given I’m much more inclined to go with a pole barn at this site, what can I do to get the building up off the ground high enough to avert any natural pole building drainage from running under the barn?

I am used to traditional foundation/stick framing, but not sure about sub-foundation planning for pole barns.

Thanks for helping! LIGHTENING IN GOOD THUNDER

DEAR LIGHTENING: Assuming this is not going to be used as a home (in which case I would make entirely different recommendations using a raised wood floor), I’d approach this as for any pole building drainage solution. I would order columns long enough to get the required depth to extend below the frost line, plus make up for any grade change. After the columns were set, I’d bring in fill to get the elevation of the bottom of any future concrete slab above the highest point of the surrounding grade. Above the high side of the building, a French drain can be installed to divert any natural drainage.

For those who are not familiar with the term – a French drain is when you dig a trench and then put some drain rock in the bottom of it. Then lay in one or more rows of perforated 4 inch pipe and fill the rest of the trench with drain rock.

DEAR POLE BARN GURU: Looking around on your website, I seem to be unable to find the dimensions and wood species, and shape of the poles that come with your buildings.  Help? FREAKYALIENBABY

DEAR ALIEN: There are many variables which are going to influence the answers to your question. One of those is going to be geography – where the building will be constructed.

The other is, what loads will need to be supported by the columns. As wind and/or snow loads increase, so will the size of the columns.  Whether it’s enclosed or “roof only” makes a huge difference, as well as eave heights over 16’.  I mention only a few of the variables here as examples.

As to dimensions, we use 4×6, 5×6 (In some parts of the country 4×6 and 6×6 are not available, but 5×6 is), 6×6, 6×8, 6×10.

In the East and Midwest, the species with be SYP (Southern Yellow Pine); in the west HFir (Hem-Fir).

We also use glu-laminated columns, anything from 3 ply 2×6 to 4 ply 2×8 and larger.

The shape?  Not round – these are not fence posts nor telephone poles.  They will be square (if 6×6) or rectangle if dimensions are not equal on both sides.

If you decide you want certain size columns – because it makes you “feel like it’s sturdier”, that’s fine, as long as they meet code.  For example – we’ve had folks request “all 6×6’s” even though they don’t understand under certain conditions a 4×6 will outperform a 6×6, and going to a 6×6 gave them no added “strength” to their building.  They basically paid for larger columns – for no added value.  But that’s a topic for another blog.  Once you get a quote and are ready to purchase, we can give you a pretty good idea of what size columns will be used on the building you plan to purchase – according to the loads applied to it – and the size.  Hope this helps!

 DEAR POLE BARN GURU:  Who do I go to to get the information regarding my proposed building’s Code requirements for wind and snow? Would code enforcement have it?  MEANDERING IN MAINE

 DEAR MEANDERING: Typically most jurisdictions have a department such as : “Building”, “Community Development”, etc. – they are the department you would need to go to in order to acquire a permit to build.

If unable to easily determine: if you are in the city limits, call city hall. If outside of city limits, call the county courthouse. Ask either who you would need to speak with to obtain a building permit.

DEAR POLE BARN GURU:  I am pricing post frame building.  One mfg uses 26 ga steel while another uses 29 ga.  Which is better when not considering price?  Is tensile strength a big consideration? HIKING IN FROM HERON LAKE

DEAR HIKING: I suppose the real question to be asked is, do you NEED 26 gauge steel?

This article answers lots of questions about steel thickness:

https://www.hansenpolebuildings.com/blog/2012/01/steel-thickness/

Tensile strength is a consideration, as it will directly affect the strength and spanning capabilities of the steel. To the best of my knowledge, all of the major steel roll forming companies are manufacturing 29 gauge product with an 80,000 psi minimum tensile strength. There is a company which is providing 26 gauge product which is softer, it has a lower yield point. This allows for the steel coil to be roll formed into siding on machine with fewer dies stages, which reduces the investment needed into the machine. Although their steel panels are thicker, they won’t span any further, as the steel is not as strong.

DEAR POLE BARN GURU: I have read dozens of different opinions, many contradicting each other, on condensation.  I have built a monitor style pole barn 44×40 with a 20′ raised center isle.  Will have a 20×20 loft that will be finished and insulated.  The rest will be open shop space.  I have the trusses on 48″ centers with 2×4 purlins laid flat on 24″ centers.  I need to know what will be the best underlayment to put between the metal and purlins.  I was looking at solid attic foil, that is basically, a vapor brainier and radiant barrier, with no insulation.  But I saw an article that said that it would still condensate on the bottom of the attic foil.  I will be using 26ga galvalume screw down panels, and I am in north Louisiana. LOOKING IN LOUISIANA

DEAR LOOKING: Easiest solution is to place reflective insulation, like an A1V product between the roof purlins and the roof steel (see www.buyreflectiveinsulation.com).

Other important things to do – make sure to place a good vapor barrier under your concrete slab. https://www.hansenpolebuildings.com/blog/2012/09/concrete-slab-3/

You also need to have proper ventilation – with good intakes at the eaves from vented soffits, as well as a vented ridge. https://www.hansenpolebuildings.com/blog/2014/02/pole-building-ventilation/