Tag Archives: moisture management

Moisture Reduction, Window Sizes on a Building, and Frost Heave

Today the Pole Barn Guru addresses reader questions about moisture reduction in pole barn with dirt floor, what size windows can be added to a structure, and how to eliminate frost heave.

DEAR POLE BARN GURU: I have a 60 x 120′ pole barn with dirt floors and an insulated ceiling 18′ high. I believe the walls are also insulated but I haven’t checked. It stays very humid in there with the service door closed, which I like to do in the winter. There are 6 modestly sized windows but they’re 10′ high, hard to close in the rain and don’t ventilate much. I assume all this moisture is from the soil, is there a cost effective way to add a floor moisture barrier? ROSS in NORTHFIELD

DEAR ROSS: You are correct about where moisture is coming from – and it is made even worse in Winter, when ground outside of your building is frozen and inside your building is where all ground moisture is trying to escape (basically think of your building as being a cork pulled out of a genie’s bottle). While pouring a concrete slab on grade of a vapor barrier would be your best (and permanent) solution, concrete is costly. With this said, my best recommendation would be to remove top two inches of dirt inside of your building, making sure there are no sharp rocks projecting up above surface. Place a 15mil black vapor barrier across entire floor, overlapping seams by 12 inches and taping them tightly shut. Run vapor barrier up onto splash planks on walls (if possible) as well as sealing to each column. Cover vapor barrier with two inches of clean sand. You may need to mechanically dehumidify, in order to fully resolve your challenges.

 

DEAR POLE BARN GURU: Hello I am curious about window sizing in post frame buildings. Can I add any size window I want in any wall without affecting the structural integrity of the building? My largest windows are roughly 42″ wide by 64″ tall. WESLEY in DULUTH

steel pole building metal interiorDEAR WESLEY: Post frame buildings “work” due to their skin. Placing openings, without approval from your building’s engineer, could result in catastrophic structural failure.

For extended reading, please visit: https://www.hansenpolebuildings.com/2011/12/lateral-wind-loads/

 

DEAR POLE BARN GURU: The frost heave issue: how does a guy insulate his foundation? TONY in MARION

DEAR TONY: Most important for avoiding frost heave is having a properly prepared building site: https://www.hansenpolebuildings.com/2011/10/preventing_frost_heaves_in_pole_building_construction/
Here is information on insulating: https://www.hansenpolebuildings.com/2022/09/272982/

Moisture Management, Poor Steel Cutting, and Info Help

Today’s “Ask the Guru” tackles reader questions about moisture management, poorly done steel cutting around windows and doors, and help “Looking for info” for Jack.

DEAR POLE BARN GURU: Hi, I am framing out an animal barn (right now to be used for housing chickens and storing some feed and hay) inside of an existing metal, wood framed pole barn.

The structure is near identical to what was described in this previously posted question here:

Insulating a Room in an Unheated Pole Barn

The only difference is that the roof itself is not insulated.

In the new interior room we will be adding fiber insulation between the studs (with a large gap between the exterior metal and the insulation), and a vapor barrier on the interior side, then the sheathing (likely plywood) interior surface. Then insulation, vapor barrier, sheathing on the ceiling/ floor of the “attic” storage. We are adding a vent in one exterior wall and one interior wall for air flow.

Is this approach sound in terms of moisture management? I’m unsure if this becomes an issue at the top of pole barn wall where we have an open roof overhang. There are also plans to heat the remaining area of the barn down the road.

Appreciate any help! HANNAH

DEAR HANNAH: If you have no vapor barrier under your concrete floor (or are unsure if you do or not) seal it to prevent moisture from coming up through it. I would recommend using unfaced rock wool batt insulation, as it is impervious to moisture. Do not use a vapor barrier in your ceiling.

 

DEAR POLE BARN GURU: Hello! I am in the process of building a pole barn that has several windows and walk-thru doors. As such, when I look closely at the exterior around these windows and doors, they look a little sloppily done where the metal siding meets up with the finish around the window and door openings. Is there a product that will help seal the 2 pieces of metal together as well as look nicer? I can provide a picture if you’d like. I was wondering if caulk is the way to go – or is there some double-sided sticky sealant foam type product that would work? Thank you! TRICIA in SUGARCREEK TWP

DEAR TRICIA: Yes, what you have was done very sloppily. Whoever built this for you should be replacing some panels to provide a much tighter fit between wall steel and J Channel around windows. While they are at it, here is how to create a leak free window: https://www.hansenpolebuildings.com/2020/03/no-leak-barndominium-windows/

 

DEAR POLE BARN GURU: Looking for info. JACK in MIDDLESEX

DEAR JACK: A great place for info is the www.HansenPoleBuildings.com website. Navigate to the upper right corner of the page and click on SEARCH, type in whatever term you want information on (e.g. BARNDOMINIUMS) and ENTER. Up will come relevant articles for you (there are over 2000 of them).

You may also want to get our helpful Planning Guide https://www.hansenpolebuildings.com/pole-barn-planning-guide/